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onsemi SA160CA

Part No.:
SA160CA
Manufacturer:
onsemi
Category:
TVS Diodes
Package:
DO-204AC, DO-15, Axial
Datasheet:
AetrixSA160CA.pdf
Description:
TVS DIODE 160VWM 259VC DO15
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,686

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Product details

Overview

SA160CA from Fairchild Semiconductor is a bidirectional 500 W transient voltage suppressor (TVS) diode in DO-15 package, designed for clamping high-energy ESD and surge transients. It features a reverse stand-off voltage of 160 V, breakdown voltage range 178–197 V at 1.0 mA, clamping voltage of 259 V at peak pulse current, and operates up to +175 °C junction temperature - used in industrial power supply input protection and telecom line interface circuits.

For engineers reviewing the SA160CA datasheet, pinout, applications, or equivalent options, this page delivers verified electrical parameters, bidirectional clamping behavior, thermal derating curves, DO-15 mechanical data, and real-world substitution guidance for high-voltage surge protection design.

Technical Context

The SA160CA is a glass-passivated, bipolar junction TVS diode optimized for unidirectional or bidirectional transient suppression on AC/DC lines. Its low incremental surge resistance and sub-5 ns response time enable effective clamping of lightning-induced surges (10/1000 μs waveform) without thermal runaway under repetitive stress.

It operates with ≤1.9 μA reverse leakage at 160 V VRWM and maintains stable clamping performance across -65 °C to +175 °C storage and operating junction temperatures. The device complies with JEDEC-standard non-repetitive surge testing (8.3 ms half-sine, 4 pulses/minute max).

Key Specifications

Parameter Value and Actual Design Meaning
Peak Pulse Power (10/1000 μs)500 W - sustains single high-energy surges per IEC 61000-4-5 Level 4 without failure
Clamping Voltage @ IPPM259 V - limits downstream circuit voltage during full-rated surge event
Breakdown Voltage Range178–197 V at 1.0 mA - ensures reliable turn-on above normal line transients
Reverse Stand-off Voltage160 V - defines maximum continuous DC or RMS AC voltage before conduction
Reverse Leakage Current≤1.9 μA at 160 V - minimizes standby power loss in high-impedance monitoring paths
Response Time<5.0 ns - fast enough to protect sensitive analog front-ends and communication ICs
Junction Temperature Max+175 °C - supports operation in enclosed industrial enclosures without forced cooling

Pinout & Package

SA160CA is housed in a DO-15 axial-leaded package with cathode identification omitted (standard for bidirectional TVS devices). Leads are tinned and suitable for wave or reflow soldering with 0.375" lead length derating.

Pin/Terminal Circuit Role Design Meaning
AnodeTransient current sink (negative polarity)Conducts during negative-going surges; connects to protected line or ground return path
CathodeTransient current sink (positive polarity)Conducts during positive-going surges; symmetric conduction enables bidirectional clamping

Key Features

Feature Design Value
Glass-passivated junctionEnables stable long-term reliability and moisture resistance in humid industrial environments
500 W peak pulse ratingMeets IEC 61000-4-5 surge immunity requirements for Class 3–4 equipment
Low incremental surge resistanceReduces voltage overshoot during fast-rising transients (e.g., EFT bursts)
Bidirectional symmetryEliminates polarity dependency - simplifies PCB layout and reduces BOM count
Sub-5 ns response timeClamps before sensitive downstream components (e.g., RS-485 transceivers) experience overvoltage stress

Applications

AC Power Input Protection Telecom Line Interface

Use Scenario: Protecting AC mains inputs of industrial PLCs and motor drives against lightning-induced surges and switching transients.

IC Role / Device Role / Timing Role: Primary clamping element placed between L/N and earth ground, absorbing energy before it reaches bridge rectifier and bulk capacitor.

Use Value: Limits peak voltage to 259 V during 500 W surges, preventing rectifier avalanche and capacitor overvoltage failure.

Use Scenario: Safeguarding RS-485/RS-232 data lines in outdoor base stations and remote telemetry units exposed to induced surges.

IC Role / Device Role / Timing Role: Bidirectional shunt protector across differential signal pairs, referenced to local chassis ground.

Use Value: Clamps both polarities equally with ≤1.9 μA leakage, preserving signal integrity while surviving repeated 10/1000 μs transients.

DC Power Rail Protection Industrial Sensor Signal Conditioning

Use Scenario: Securing 24 V DC power inputs in factory automation controllers subjected to inductive load switching noise.

IC Role / Device Role / Timing Role: Parallel-connected TVS across input terminals, triggered only during >178 V excursions.

Use Value: Activates within 5 ns to clamp spikes to 259 V, protecting upstream DC-DC converters and microcontroller power rails.

Use Scenario: Shielding 4–20 mA current loop inputs in pressure/temperature transmitters installed near variable-frequency drives.

IC Role / Device Role / Timing Role: Low-leakage bidirectional clamp across loop terminals, minimizing impact on precision analog measurement.

Use Value: Adds <1.9 μA error at full-scale voltage, enabling sub-0.1% accuracy retention while suppressing 500 W transients.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ160CADO-214AA package; 600 W rating; lower clamping voltage (243 V); higher IR (5 μA)Better suited for space-constrained PCBs with automated assembly; slightly tighter clamping but higher leakageSelect when board area is limited and 600 W margin is required; verify leakage tolerance in high-impedance sensor paths
P6SMB160CASame DO-214AA package; 600 W rating; identical 160 V VRWM; clamping at 243 V; IR = 5 μAWidely stocked alternative with identical electrical specs except leakage and package; requires footprint changeChoose for second-source availability and compatibility with existing SMB layout; confirm thermal relief for 0.375" lead-length derating

Compared with SA160CA, SMBJ160CA and P6SMB160CA offer higher surge rating and smaller footprint but increase reverse leakage by 2.6× - critical in precision analog sensing where sub-2 μA leakage is mandatory.

Availability

SA160CA is available at Aetrix Electronics and suitable for industrial power supply input protection, telecom line interface hardening, and DC rail surge suppression requiring stable component supply and long-lifecycle support.

Supply support for SA160CA includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Fairchild Semiconductor (now part of ON Semiconductor) is a global leader in power management, analog, and discrete semiconductor solutions, with legacy expertise in robust protection devices.

The SAxxxC(A) series was engineered specifically for high-reliability transient suppression in harsh industrial and infrastructure environments, emphasizing thermal stability, surge endurance, and bidirectional symmetry.

FAQ

What is the maximum clamping voltage of SA160CA under full-rated surge conditions?

The SA160CA clamps to a maximum of 259 V when subjected to its rated 500 W peak pulse power on the standard 10/1000 μs waveform. This value is measured at the peak pulse current (IPPM) of 1.9 A and represents the upper limit of voltage seen by downstream circuitry during worst-case transient events. Designers must ensure all protected components have voltage ratings exceeding 259 V.

Is SA160CA suitable for bidirectional AC line protection?

Yes, SA160CA is explicitly designed as a bidirectional TVS diode (denoted by the "CA" suffix), with symmetrical breakdown and clamping characteristics in both polarities. It is commonly deployed across AC mains inputs (L–N, L–G, N–G) in industrial power supplies and motor drives where polarity-independent surge suppression is required without external diode bridges.

What is the reverse leakage current specification for SA160CA at its rated stand-off voltage?

At its reverse stand-off voltage of 160 V and TA = 25°C, the SA160CA exhibits a maximum reverse leakage current (IR) of 1.9 μA. This low leakage ensures minimal power loss and negligible loading on high-impedance circuits such as voltage monitors or precision reference dividers in battery-powered or energy-harvesting systems.

Does SA160CA require heatsinking in typical industrial applications?

No additional heatsink is required for SA160CA under single-event surge conditions due to its short-duration energy absorption (10/1000 μs). However, steady-state power dissipation is limited to 1.0 W at 75°C ambient with 0.375" lead length. For repetitive surge environments, thermal derating per Figure 2 of the datasheet must be applied - PCB copper area and airflow become critical design factors.

How does the DO-15 package of SA160CA compare to surface-mount alternatives like SMBJ160CA?

The DO-15 package of SA160CA provides higher thermal mass and proven reliability in through-hole industrial assemblies, especially where mechanical shock or vibration is present. In contrast, SMBJ160CA (DO-214AA) offers smaller footprint and automated placement but requires careful thermal pad design to match the DO-15's pulse power handling. Lead-forming and wave solder compatibility are inherent advantages of SA160CA's axial construction.

SA160CA Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Package/Case:
DO-204AC, DO-15, Axial
Series:
-
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
160V
Voltage - Breakdown (Min):
178V
Voltage - Clamping (Max) @ Ipp:
259V
Current - Peak Pulse (10/1000µs):
1.9A
Power - Peak Pulse:
500W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-15

SA160CA FAQ

1.How can I place an order for SA160CA through Aetrix?

Please submit a Request for Quotation (RFQ) for SA160CA on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SA160CA reliable?

The price and inventory of SA160CA are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SA160CA is usually 5 days.

3.What payment methods are accepted for SA160CA?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SA160CA transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SA160CA?

SA160CA orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SA160CA order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SA160CA?

For technical support, including SA160CA datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SA160CA requirements.

6.How does Aetrix verify that SA160CA is sourced from the original manufacturer or authorized distributors?

All SA160CA products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SA160CA meets industry standards.

7.What is the process for return or replacement of SA160CA?

All SA160CA units undergo pre-shipment inspection (PSI). If there is an issue with SA160CA, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SA160CA part is unused and in its original packaging.

Return procedure for SA160CA:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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