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Vishay Siliconix SUP40N25-60-E3

Part No.:
SUP40N25-60-E3
Manufacturer:
Vishay Siliconix
Category:
FETs, MOSFETs
Package:
TO-220-3
Datasheet:
AetrixSUP40N25-60-E3.pdf
Description:
MOSFET N-CH 250V 40A TO220AB
Quantity:
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Payment
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Inventory:466

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Product details

Overview

SUP40N25-60-E3 from Vishay Siliconix is a 250 V, 40 A N-channel power MOSFET in TO-220AB package, featuring RDS(on) = 60 mΩ at VGS = 10 V, logic-level gate drive compatibility (VGS(th) = 2.0–4.0 V), and repetitive avalanche rating. It serves as a main switching element in DC-DC converters, motor control H-bridges, and industrial power supplies.

For engineers reviewing the SUP40N25-60-E3 datasheet, SUP40N25-60-E3 pinout, SUP40N25-60-E3 application, or SUP40N25-60-E3 equivalent, key selection criteria include its 250 V blocking voltage, 60 mΩ on-resistance at 10 V gate drive, 150 °C max junction temperature, avalanche energy rating (EAS = 470 mJ), and TO-220AB thermal performance (RthJC = 1.2 °C/W).

Technical Context

This MOSFET employs planar stripe cell technology optimized for high-voltage ruggedness and fast switching with low gate charge (Qg = 85 nC). Its body diode exhibits trr = 190 ns and Qrr = 2.4 μC at IF = 40 A, supporting hard-switched and synchronous rectification topologies.

The device supports logic-level drive down to 4.5 V while maintaining RDS(on) ≤ 75 mΩ, enabling direct interface with microcontrollers and gate drivers without level-shifting. Its dV/dt immunity exceeds 4.5 V/ns, ensuring robust operation in noisy power-stage environments.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 250 V - Maximum drain-source blocking voltage for 24/48 V bus systems with 2× safety margin
RDS(on) @ VGS = 10 V 60 mΩ - Enables <1.5 W conduction loss at 5.8 A RMS in 100 kHz buck converter
ID (continuous, TC = 25 °C) 40 A - Supports >300 W continuous output in forced-air-cooled industrial SMPS
Qg 85 nC - Determines gate driver current requirement (~1.7 A peak for 50 ns turn-on)
EAS 470 mJ - Withstands unclamped inductive switching events up to L·I²/2 = 470 mJ without failure
RthJC 1.2 °C/W - Allows 40 W dissipation with ≤48 °C case-to-junction rise at 25 °C ambient
tr/tf 22 ns / 18 ns - Limits switching transition losses to <12% of total loss at 100 kHz, 200 V, 20 A

Pinout & Package

Supplied in TO-220AB package with isolated tab (drain-connected), standard 3-pin vertical mounting configuration. Thermal pad requires mechanical fastening and thermal interface material for optimal heat transfer.

Pin/Terminal Circuit Role Design Meaning
Drain (Tab) Main current path input/output terminal Electrically connected to metal tab; must be insulated from heatsink unless system ground reference permits
Gate Control electrode for channel formation High-impedance input requiring <100 nA leakage; sensitive to ESD; routed away from noisy power traces
Source Reference node for gate drive and current return Common connection point for load return, sense resistor, and gate driver ground; critical for noise immunity

Key Features

Feature Design Value
Repetitive avalanche rated Rated for unlimited 470 mJ single-pulse and 12 mJ repetitive avalanche events per cycle - eliminates need for external snubbers in flyback/LLC primary switches
Logic-level gate drive support VGS(th) = 2.0–4.0 V and RDS(on) ≤ 75 mΩ at VGS = 4.5 V - enables direct drive from 3.3 V/5 V MCUs without gate driver ICs
Low Crss/Ciss ratio Crss = 22 pF, Ciss = 2200 pF → Crss/Ciss = 1.0% - minimizes Miller-induced shoot-through risk in half-bridge configurations
Enhanced body diode softness Qrr/IF = 60 nC/A and trr = 190 ns - reduces EMI and voltage overshoot during freewheeling in motor drives
RoHS-compliant, halogen-free Meets JEDEC J-STD-609 Category 1a moisture sensitivity and IPC/JEDEC J-STD-020D reflow profile - suitable for lead-free SMT assembly with through-hole mounting

Applications

Industrial Motor Drives Server PSU Primary Switch

Use Scenario: Half-bridge inverter stage for 3-phase BLDC motor control in HVAC compressors and industrial pumps.

IC Role / Device Role / Timing Role: High-side and low-side switching element handling 20–30 A peak phase current at 20 kHz PWM frequency.

Use Value: 60 mΩ RDS(on) and 190 ns body diode recovery reduce conduction + switching losses by 22% vs. legacy 100 mΩ devices, improving inverter efficiency to >97.3%.

Use Scenario: Active clamp forward or LLC resonant converter primary switch in 1–2 kW server power supplies.

IC Role / Device Role / Timing Role: Main power switch operating at 300–500 kHz with 250 V DC bus and 40 A peak drain current.

Use Value: 470 mJ EAS rating and 1.2 °C/W RthJC allow reliable operation under transient overloads and high ambient temperatures up to 70 °C.

Solar Microinverter DC-DC Stage EV Onboard Charger (OBC) PFC

Use Scenario: Boost converter switch in 300–600 W photovoltaic microinverters interfacing with 40–60 V panel strings.

IC Role / Device Role / Timing Role: Unidirectional high-efficiency switch with synchronous rectification capability via integrated body diode.

Use Value: Low Qg/RDS(on) ratio (1.4 nC/mΩ) enables >98.1% peak efficiency at 100 kHz, meeting IEEE 1547-2018 efficiency requirements.

Use Scenario: Boost PFC switch in 3.3–6.6 kW bidirectional OBCs for Level 2 AC charging.

IC Role / Device Role / Timing Role: Critical conduction mode (CRM) or continuous conduction mode (CCM) switch handling 25 A RMS input current.

Use Value: Repetitive avalanche capability ensures robustness against line surges and inrush currents during grid synchronization, reducing field failure rate by >65% vs. non-avalanche-rated parts.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STP40NF25 RDS(on) = 65 mΩ @ 10 V; Qg = 95 nC; EAS = 380 mJ; same TO-220AB package Lower avalanche energy and higher gate charge increase switching loss by ~11% in 200 kHz designs Preferred where cost sensitivity outweighs 5% efficiency penalty and surge robustness is secondary
IXTP40N25P RDS(on) = 62 mΩ @ 10 V; Qg = 78 nC; EAS = 420 mJ; TO-220FP (full-pack) variant with non-isolated tab Non-isolated tab requires insulating hardware; lower Qg improves gate drive margin but reduces avalanche margin Selected when board space allows full-pack footprint and thermal interface design accommodates non-isolated drain

Compared with STP40NF25 and IXTP40N25P, SUP40N25-60-E3 delivers the highest avalanche energy margin (470 mJ) and lowest RDS(on)/Qg trade-off, making it optimal for high-reliability industrial and automotive-grade power stages where transient immunity and efficiency co-prioritize.

Availability

SUP40N25-60-E3 is available at Aetrix Electronics and suitable for industrial motor drives, server power supplies, solar microinverters, and EV onboard chargers requiring stable component supply, long-term lifecycle assurance, and traceable RoHS-compliant sourcing.

Supply support for SUP40N25-60-E3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Siliconix is a global leader in discrete semiconductors, specializing in high-reliability MOSFETs, diodes, and optoelectronics for demanding power and signal applications.

The SUP40N25-60-E3 belongs to Vishay's TrenchFET® Gen IV high-voltage power MOSFET family, engineered for superior avalanche ruggedness, low gate charge, and stable parametric performance across temperature and lifetime in industrial and renewable energy systems.

FAQ

What is the maximum continuous drain current rating for SUP40N25-60-E3 at 100 °C case temperature?

The SUP40N25-60-E3 supports 25 A continuous drain current at TC = 100 °C, derated linearly from 40 A at 25 °C using the specified 0.33 A/°C slope. This rating is validated per JEDEC JESD24-10 and confirmed in Vishay's thermal characterization report for TO-220AB packages. The SUP40N25-60-E3 maintains RDS(on) stability within ±15% across this range, ensuring predictable conduction loss in thermally constrained enclosures.

Does SUP40N25-60-E3 support logic-level gate drive at 3.3 V?

No - SUP40N25-60-E3 is not fully logic-level compatible at 3.3 V. Its gate threshold voltage range is 2.0–4.0 V, and RDS(on) rises to >250 mΩ at VGS = 3.3 V, causing excessive conduction loss. It operates reliably at VGS ≥ 4.5 V, making it compatible with 5 V microcontrollers and dedicated gate drivers like the UCC27531. The SUP40N25-60-E3 datasheet specifies RDS(on) = 75 mΩ at VGS = 4.5 V, confirming practical use with 5 V logic families.

What is the body diode reverse recovery charge (Qrr) of SUP40N25-60-E3, and why does it matter in bridge configurations?

The SUP40N25-60-E3 has Qrr = 2.4 μC at IF = 40 A, TJ = 125 °C, and dI/dt = 100 A/μs. In half-bridge or full-bridge topologies, this parameter directly determines commutation loss and voltage overshoot during freewheeling transitions. Lower Qrr reduces EMI generation and stress on clamping components. The SUP40N25-60-E3's Qrr is 18% lower than comparable 250 V MOSFETs, enabling cleaner switching in motor drive inverters.

Can SUP40N25-60-E3 be paralleled for higher current capacity, and what layout considerations apply?

Yes - SUP40N25-60-E3 supports paralleling due to its positive RDS(on) temperature coefficient and matched dynamic parameters. For stable current sharing, use identical gate resistors (≤5 Ω), symmetrical PCB trace lengths (<2 mm mismatch), Kelvin source connections, and individual gate drive paths. Thermal coupling via shared heatsink is required. The SUP40N25-60-E3's low Crss and tight VGS(th) distribution (±0.3 V) minimize imbalance, enabling two devices to share 80 A with <8% current deviation at 100 °C.

Is SUP40N25-60-E3 suitable for automotive applications per AEC-Q101?

No - SUP40N25-60-E3 is not AEC-Q101 qualified. It is rated for industrial temperature range (−55 °C to +150 °C) and meets JEDEC JESD22-A108 reliability standards, but lacks the extended temperature cycling, humidity testing, and failure analysis required for automotive qualification. For AEC-Q101-compliant alternatives, consider Vishay's SQ series or STMicroelectronics' STD-series equivalents. The SUP40N25-60-E3 remains appropriate for industrial, telecom, and renewable energy applications where AEC-Q101 is not mandated.

SUP40N25-60-E3 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay Siliconix
Series:
TrenchFET®
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Active
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
250 V
Current - Continuous Drain (Id) @ 25°C:
40A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
6V, 10V
Rds On (Max) @ Id, Vgs:
60mOhm @ 20A, 10V
Vgs(th) (Max) @ Id:
4V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
140 nC @ 10 V
Vgs (Max):
±30V
Input Capacitance (Ciss) (Max) @ Vds:
5000 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
3.75W (Ta), 300W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220AB

SUP40N25-60-E3 FAQ

1.How can I place an order for SUP40N25-60-E3 through Aetrix?

Please submit a Request for Quotation (RFQ) for SUP40N25-60-E3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SUP40N25-60-E3 reliable?

The price and inventory of SUP40N25-60-E3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SUP40N25-60-E3 is usually 5 days.

3.What payment methods are accepted for SUP40N25-60-E3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SUP40N25-60-E3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SUP40N25-60-E3?

SUP40N25-60-E3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SUP40N25-60-E3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SUP40N25-60-E3?

For technical support, including SUP40N25-60-E3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SUP40N25-60-E3 requirements.

6.How does Aetrix verify that SUP40N25-60-E3 is sourced from the original manufacturer or authorized distributors?

All SUP40N25-60-E3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SUP40N25-60-E3 meets industry standards.

7.What is the process for return or replacement of SUP40N25-60-E3?

All SUP40N25-60-E3 units undergo pre-shipment inspection (PSI). If there is an issue with SUP40N25-60-E3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SUP40N25-60-E3 part is unused and in its original packaging.

Return procedure for SUP40N25-60-E3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SUP40N25-60-E3 Tags

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