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NXP Semiconductors BUK653R4-40C,127

Part No.:
BUK653R4-40C,127
Manufacturer:
NXP Semiconductors
Category:
FETs, MOSFETs
Package:
TO-220-3
Datasheet:
AetrixBUK653R4-40C,127.pdf
Description:
MOSFET N-CH 40V 100A TO220AB
Quantity:
Payment:
Payment
Shipping:
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Inventory:4,593

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Product details

Overview

BUK653R4-40C from Nexperia is an N-channel TrenchMOS intermediate-level power MOSFET in TO-220AB (SOT78A) package, rated for 40 V VDS, 100 A continuous drain current at Tmb = 25 °C, and 3.05 mΩ typical RDS(on) at VGS = 10 V and Tj = 25 °C. It serves as a high-current, thermally robust switching element in automotive power control circuits.

For engineers reviewing the BUK653R4-40C datasheet, BUK653R4-40C pinout, BUK653R4-40C application, or BUK653R4-40C equivalent, key selection considerations include its AEC Q101 qualification, 175 °C junction rating, avalanche energy capability (368 mJ), gate drive compatibility with standard and logic-level sources, and thermal resistance of 0.74 K/W from junction to mounting base.

Technical Context

This device uses advanced TrenchMOS technology to achieve low on-resistance and high avalanche ruggedness. Its gate threshold voltage ranges from 1.8 V to 2.8 V at 25 °C, enabling reliable turn-on with both 5 V and 10 V gate drivers while maintaining stable operation up to 175 °C junction temperature.

The internal structure supports unclamped inductive switching with non-repetitive avalanche energy of 368 mJ under specified conditions (ID = 100 A, Vsup ≤ 40 V). Dynamic parameters include 125 nC total gate charge and 42 nC gate-drain charge, defining switching speed and driver requirements in high-frequency power applications.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 40 V maximum - defines safe blocking voltage in 12 V automotive systems with load dump transients.
ID (continuous) 100 A at Tmb = 25 °C - enables high-power motor and solenoid control without external parallel devices.
RDS(on) 3.05 mΩ typ @ VGS = 10 V, Tj = 25 °C - minimizes conduction loss and heatsink requirements in thermally constrained designs.
EAS 368 mJ non-repetitive avalanche energy - supports robust operation during inductive turn-off without snubbers in transmission or EPS systems.
Tj max 175 °C - allows sustained operation in under-hood environments where ambient temperatures exceed 105 °C.
Rth(j-mb) 0.74 K/W - enables efficient heat transfer to external heatsinks, critical for high-duty-cycle automotive switching.
VGS(th) 1.8–2.8 V @ Tj = 25 °C - ensures compatibility with both 3.3 V logic-level and 5/10 V standard gate drivers.

Pinout & Package

Package: TO-220AB (SOT78A), plastic single-ended package with heatsink-mounted mounting base connected to drain; 3-lead configuration with 1 mounting hole.

Pin/Terminal Circuit Role Design Meaning
1 (G) Gate Control terminal; requires ≥10 V for full enhancement; threshold range 1.8–2.8 V enables flexible driver selection.
2 (D) Drain Main high-side power path; electrically tied to mounting base for direct heatsink coupling and low-inductance layout.
3 (S) Source Power return node; referenced to system ground in low-side switch configurations; carries full load current.

Key Features

Feature Design Value
AEC Q101 qualified Validated for automotive-grade reliability including temperature cycling, humidity testing, and mechanical shock per AEC Q101 standards.
175 °C junction rating Enables uninterrupted operation in engine bay locations where ambient exceeds 105 °C and thermal derating margins are tight.
Intermediate gate drive Operates efficiently with both 5 V logic-level and 10 V standard gate drivers-no level-shifting required in most 12 V vehicle architectures.
Low RDS(on) × QG figure of merit 3.05 mΩ × 125 nC = 381 mΩ·nC - balances conduction and switching losses for high-efficiency PWM control in EPS and transmission modules.
Unclamped avalanche ruggedness 368 mJ energy handling capacity - eliminates need for external clamping diodes in inductive load switching like solenoids and fuel injectors.

Applications

Electric Power Steering (EPS) Start-Stop Micro-Hybrid Systems

Use Scenario: High-current H-bridge motor driver for assist torque generation in 12 V EPS modules.

IC Role / Device Role / Timing Role: Low-side and high-side switching element in dual-phase motor control, handling bidirectional 80–100 A peak currents.

Use Value: 3.05 mΩ RDS(on) reduces I²R heating during continuous assist mode; 175 °C rating sustains operation during extended parking maneuvers.

Use Scenario: Starter motor engagement/disengagement and battery management in 12 V micro-hybrid vehicles.

IC Role / Device Role / Timing Role: High-current power switch controlling starter solenoid and regenerative braking energy routing.

Use Value: 368 mJ avalanche energy withstands inductive kickback from starter coil; AEC Q101 compliance ensures lifetime reliability over 15-year vehicle service life.

Transmission Control Solenoids Automotive Lighting & Lamp Drivers

Use Scenario: PWM-controlled proportional pressure regulation in automatic transmission valve bodies.

IC Role / Device Role / Timing Role: Precision current-switching element driving 12 V solenoids with 5–20 A duty-cycled loads.

Use Value: Stable VGS(th) across -55 °C to 175 °C ensures consistent turn-on timing; low QGD (42 nC) enables clean, fast switching edges for accurate pressure modulation.

Use Scenario: High-side switching for LED headlamps, fog lamps, and DRLs in body control modules.

IC Role / Device Role / Timing Role: Load-switching MOSFET managing up to 100 A in multi-lamp clusters with short-circuit protection.

Use Value: Mounting base-to-drain connection simplifies PCB thermal design; 40 V VDS safely handles ISO 7637-2 pulse 5a (load dump up to 35 V).

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STL220N4F7AG 40 V, 220 A, 1.9 mΩ RDS(on), PowerFLAT 5x6 package - lower RDS(on) but surface-mount only; no mounting base. Suitable for space-constrained PCBs but lacks TO-220AB heatsink interface; requires thermal vias and copper area instead of bolted heatsink. Select when board-level thermal management is preferred over mechanical heatsinking and higher current is needed.
IRF1404ZPBF 40 V, 184 A, 3.8 mΩ RDS(on), TO-220AB - higher RDS(on), no AEC Q101 qualification, 175 °C rating not guaranteed. Acceptable for industrial motor drives but not certified for automotive safety-critical functions like EPS or transmission control. Select only for non-automotive applications where AEC Q101 is not mandated and higher conduction loss is tolerable.

Compared with STL220N4F7AG and IRF1404ZPBF, the BUK653R4-40C uniquely combines AEC Q101 qualification, TO-220AB mechanical heatsinking, and optimized RDS(on)/QG balance for thermally demanding 12 V automotive power switching-making it the only drop-in solution for production EPS and start-stop modules requiring validated automotive reliability.

Availability

BUK653R4-40C is available at Aetrix Electronics and suitable for electric power steering, start-stop micro-hybrid systems, and transmission control applications requiring stable component supply across long-life automotive programs.

Supply support for BUK653R4-40C includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Nexperia is a global leader in discrete, logic, and PowerMOS semiconductors, spun off from NXP in 2017 and focused on automotive, industrial, computing, and consumer markets.

The BUK653R4-40C belongs to Nexperia's TrenchMOS automotive-qualified power MOSFET family, engineered specifically for high-reliability, high-current switching in 12 V vehicle electrical systems.

FAQ

What is the maximum continuous drain current rating for BUK653R4-40C?

The BUK653R4-40C supports 100 A continuous drain current at mounting base temperature (Tmb) of 25 °C, limited by package thermal capacity-not silicon capability. At Tmb = 100 °C, it maintains the same 100 A rating due to its robust thermal design and low Rth(j-mb) of 0.74 K/W. Derating curves in Figure 1 confirm this flat current profile up to 100 °C.

Is BUK653R4-40C qualified for automotive use?

Yes, the BUK653R4-40C is fully AEC Q101 qualified and designed for high-performance automotive applications. It meets stress test requirements for temperature cycling, humidity, mechanical shock, and high-temperature operating life. The datasheet explicitly states qualification to AEC Q101 and suitability for 12 V automotive systems, EPS, and transmission control.

What is the gate threshold voltage range of BUK653R4-40C?

The BUK653R4-40C has a gate-source threshold voltage (VGS(th)) of 1.8 V minimum to 2.8 V maximum at Tj = 25 °C and ID = 1 mA. At elevated temperature (Tj = 175 °C), VGS(th) drops to 0.8 V minimum, ensuring stable turn-on behavior across the full automotive temperature range.

Can BUK653R4-40C be driven directly by a 3.3 V microcontroller?

No-while the BUK653R4-40C has a low VGS(th), its RDS(on) rises significantly at VGS < 4.5 V: 4.5–6.0 mΩ at 4.5 V vs. 3.05 mΩ at 10 V. Driving with 3.3 V yields incomplete enhancement and excessive conduction loss. A gate driver or level shifter is required for reliable full-enhancement operation.

What is the thermal resistance from junction to mounting base for BUK653R4-40C?

The BUK653R4-40C has a maximum thermal resistance of 0.74 K/W from junction to mounting base (Rth(j-mb)). This value reflects direct thermal conduction through the drain-connected mounting base to an external heatsink, enabling efficient heat dissipation in high-power automotive applications such as motor control and solenoid drivers.

BUK653R4-40C,127 Specifications

Product attributes
Attribute value
Manufacturer:
NXP Semiconductors
Series:
TrenchMOS™
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
40 V
Current - Continuous Drain (Id) @ 25°C:
100A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
4.5V, 10V
Rds On (Max) @ Id, Vgs:
3.6mOhm @ 25A, 10V
Vgs(th) (Max) @ Id:
2.8V @ 1mA
Gate Charge (Qg) (Max) @ Vgs:
125 nC @ 10 V
Vgs (Max):
±16V
Input Capacitance (Ciss) (Max) @ Vds:
8020 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
204W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220AB

BUK653R4-40C,127 FAQ

1.How can I place an order for BUK653R4-40C,127 through Aetrix?

Please submit a Request for Quotation (RFQ) for BUK653R4-40C,127 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BUK653R4-40C,127 reliable?

The price and inventory of BUK653R4-40C,127 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BUK653R4-40C,127 is usually 5 days.

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4.How is shipping managed for BUK653R4-40C,127?

BUK653R4-40C,127 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BUK653R4-40C,127 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BUK653R4-40C,127?

For technical support, including BUK653R4-40C,127 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BUK653R4-40C,127 requirements.

6.How does Aetrix verify that BUK653R4-40C,127 is sourced from the original manufacturer or authorized distributors?

All BUK653R4-40C,127 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BUK653R4-40C,127 meets industry standards.

7.What is the process for return or replacement of BUK653R4-40C,127?

All BUK653R4-40C,127 units undergo pre-shipment inspection (PSI). If there is an issue with BUK653R4-40C,127, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BUK653R4-40C,127 part is unused and in its original packaging.

Return procedure for BUK653R4-40C,127:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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