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NXP Semiconductors BUK7540-100A,127

Part No.:
BUK7540-100A,127
Manufacturer:
NXP Semiconductors
Category:
FETs, MOSFETs
Package:
TO-220-3
Datasheet:
AetrixBUK7540-100A,127.pdf
Description:
MOSFET N-CH 100V 37A TO220AB
Quantity:
Payment:
Payment
Shipping:
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Inventory:5,309

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Product details

Overview

BUK7540-100A from Nexperia is an AEC-Q101 qualified N-channel TrenchMOS standard-level power MOSFET in TO-220AB (SOT78A) package, designed for automotive-critical switching. It delivers 100 V drain-source voltage rating, 37 A continuous drain current at Tmb = 25 °C, and 30 mΩ typical RDS(on) at VGS = 10 V and Tj = 25 °C, enabling efficient high-current DC load control in engine management and body electronics.

For engineers reviewing the BUK7540-100A datasheet, BUK7540-100A pinout, BUK7540-100A application, or BUK7540-100A equivalent, this page provides verified technical context, thermal performance data, avalanche ruggedness (31 mJ), gate drive compatibility (VGS(th) = 2–4 V), and real-world automotive use cases with design-meaningful parameter interpretation.

Technical Context

This device uses TrenchMOS technology to achieve low conduction losses and robust unclamped inductive switching capability. Its gate threshold voltage (2–4 V at Tj = 25 °C) ensures reliable turn-on with standard 5 V or 10 V logic-level drivers, while its 1.1 K/W junction-to-mounting-base thermal resistance supports high-power dissipation when heatsink-mounted.

The BUK7540-100A features integrated source-drain diode with 0.85–1.2 V forward voltage at 25 A and 70 ns reverse recovery time, enabling synchronous rectification and flyback energy handling. Its dynamic parameters-including 1720–2293 pF input capacitance and 12–18 ns turn-on delay-support fast-switching operation up to ~100 kHz in automotive DC-DC and motor control stages.

Key Specifications

Parameter Value and Actual Design Meaning
VDS100 V - Maximum blocking voltage compatible with 42 V automotive systems and 24 V industrial rails without derating.
ID (continuous)37 A at Tmb = 25 °C - Supports high-current loads such as fuel pumps, radiator fans, and headlight drivers with minimal heatsink requirements.
RDS(on)30 mΩ typ. at VGS = 10 V, Tj = 25 °C - Delivers ≤1.1 W conduction loss at 6 A, reducing thermal stress in space-constrained modules.
EDS(AL)S31 mJ non-repetitive avalanche energy - Withstands inductive kickback from solenoids and motors without external snubbers in automotive valve control.
VGS(th)2–4 V - Ensures clean turn-on with standard microcontroller GPIOs or low-voltage gate drivers, avoiding partial enhancement and shoot-through risk.
Rth(j-mb)1.1 K/W - Enables direct mounting to chassis or heatsink for >100 W power handling without forced air cooling.
tr/tf55–83 ns / 30–42 ns - Supports efficient PWM switching at frequencies up to 100 kHz with low switching loss in DC-DC converters.

Pinout & Package

Package: TO-220AB (SOT78A), plastic single-ended package with heatsink-mounted mounting base electrically connected to drain. Requires mechanical mounting via screw through central hole; leads are tinned except terminal zone near mounting base.

Pin/Terminal Circuit Role Design Meaning
1 (G)GateControl electrode; accepts 0–20 V gate-source voltage; requires <100 nA leakage current drive at 25 °C.
2 (D)DrainMain high-side power path; electrically tied to mounting base for low-inductance heatsinking and simplified thermal layout.
3 (S)SourcePower return node; referenced to system ground; carries full load current and enables low-side switch configuration.
Mounting base (mb)Drain connectionProvides primary thermal path and electrical connection to drain; must be isolated from other conductive surfaces unless drain reference is shared.

Key Features

Feature Design Value
AEC-Q101 qualificationValidated for automotive under-hood applications including temperature cycling, humidity bias, and mechanical shock per JESD47.
TrenchMOS architectureEnables 30 mΩ RDS(on) at 100 V rating-25% lower on-resistance than planar MOSFETs of comparable die size.
Unclamped avalanche ruggedness31 mJ energy withstand allows safe operation in inductive switching without external protection components in starter relays and HVAC actuators.
Low gate charge (QG)Typical 40–80 nC total gate charge reduces driver power consumption and EMI during fast transitions.
Integrated source-drain diode70 ns trr and 0.24 µC Qr support efficient freewheeling in brushed DC motor drives and solenoid controls.

Applications

Engine Control Module (ECM) Body Control Module (BCM)

Use Scenario: Switching 12 V/24 V fuel injectors and ignition coils in gasoline/diesel engines.

IC Role / Device Role / Timing Role: High-side power switch controlling inductive loads with precise pulse-width modulation timing.

Use Value: 31 mJ avalanche energy absorbs coil back-EMF without snubber circuits, improving system reliability and reducing BOM count.

Use Scenario: Driving door lock actuators, window lift motors, and mirror adjustment mechanisms.

IC Role / Device Role / Timing Role: Low-side load switch enabling bidirectional motor control via H-bridge configuration.

Use Value: 30 mΩ RDS(on) limits I²R heating to <0.5 W at 4 A, allowing compact PCB layout without auxiliary cooling.

Advanced Driver Assistance Systems (ADAS) Commercial Vehicle Lighting

Use Scenario: Powering radar module cooling fans and camera focus actuators in ADAS ECUs.

IC Role / Device Role / Timing Role: Automotive-grade power switch meeting ASIL-B functional safety requirements for critical subsystems.

Use Value: AEC-Q101 qualification ensures stable operation across -40 °C to +150 °C ambient, supporting extended vehicle lifetime.

Use Scenario: Controlling LED headlamps, brake lights, and turn signals in trucks and buses.

IC Role / Device Role / Timing Role: High-current DC switch managing up to 37 A peak loads with fast PWM dimming capability.

Use Value: 100 V VDS rating accommodates load-dump transients up to 120 V, eliminating need for overvoltage clamping.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STP110N10F7100 V, 110 A, 8.5 mΩ RDS(on), TO-220FP package; higher current but larger die and no AEC-Q101 certification.Non-automotive industrial switching only; unsuitable for automotive safety-critical functions.Select only for cost-sensitive non-automotive designs requiring higher current headroom.
IRF540NPBF100 V, 33 A, 44 mΩ RDS(on), TO-220AB; lacks AEC-Q101 qualification and has lower avalanche energy (25 mJ).General-purpose power switching where automotive qualification is not required.Use only in consumer or industrial applications with relaxed reliability and transient immunity requirements.

Compared with STP110N10F7 and IRF540NPBF, the BUK7540-100A uniquely combines AEC-Q101 compliance, 31 mJ avalanche ruggedness, and 30 mΩ on-resistance in a TO-220AB footprint-making it the only option qualified for automotive power switching where both reliability and thermal efficiency are mandatory.

Availability

BUK7540-100A is available at Aetrix Electronics and suitable for automotive engine control, body electronics, ADAS subsystems, and commercial vehicle lighting requiring stable component supply across long production lifecycles.

Supply support for BUK7540-100A includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Nexperia is a global leader in discrete, logic, and PowerMOS semiconductors, spun off from NXP in 2017 and focused on high-volume, high-reliability components for automotive, industrial, and computing markets.

The BUK7540-100A belongs to Nexperia's TrenchMOS automotive-qualified power MOSFET family, engineered specifically for robust, thermally efficient switching in harsh-environment automotive power distribution and actuation systems.

FAQ

What is the maximum junction temperature rating for the BUK7540-100A?

The BUK7540-100A has a maximum junction temperature (Tj) of 175 °C, validated per AEC-Q101 stress testing. This allows sustained operation in under-hood environments where ambient temperatures exceed 125 °C, provided thermal design maintains Tj ≤175 °C. The BUK7540-100A datasheet specifies derating curves for power dissipation versus mounting base temperature to ensure safe operation.

Is the BUK7540-100A pin-compatible with standard TO-220AB footprints?

Yes, the BUK7540-100A uses the SOT78A (TO-220AB) package with standardized lead pitch (2.54 mm), outline dimensions, and mounting hole location per JEDEC SC-46. Its pin 1 (G), pin 2 (D), and pin 3 (S) assignment matches industry-standard TO-220AB layouts, enabling drop-in replacement in existing designs using compatible thermal interface materials and isolation hardware.

Does the BUK7540-100A require a gate resistor for automotive applications?

A gate resistor is recommended for the BUK7540-100A to control dV/dt and prevent oscillation during switching-especially in noisy automotive environments. Typical values range from 10 Ω to 47 Ω depending on driver strength and layout parasitics. The BUK7540-100A's 12–18 ns turn-on delay and 55–83 ns rise time make it responsive to moderate gate resistance without compromising PWM efficiency.

Can the BUK7540-100A be used in high-frequency switching applications above 50 kHz?

Yes, the BUK7540-100A supports switching frequencies up to 100 kHz due to its 55–83 ns rise time, 30–42 ns fall time, and 1720–2293 pF input capacitance. However, switching loss increases with frequency; thermal design must account for combined conduction and switching losses. The BUK7540-100A is commonly deployed in 20–50 kHz DC-DC converters and PWM motor drivers where its 30 mΩ RDS(on) minimizes total power loss.

What is the gate-source voltage limit for the BUK7540-100A?

The BUK7540-100A has a gate-source voltage limit (VGS) of ±20 V, per Absolute Maximum Ratings. Operation beyond ±20 V risks permanent gate oxide damage. For reliable turn-on, VGS ≥10 V is recommended to achieve full enhancement and minimize RDS(on); the BUK7540-100A's VGS(th) of 2–4 V ensures compatibility with 3.3 V and 5 V logic-level drivers when used with appropriate gate drive margin.

BUK7540-100A,127 Specifications

Product attributes
Attribute value
Manufacturer:
NXP Semiconductors
Series:
TrenchMOS™
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
100 V
Current - Continuous Drain (Id) @ 25°C:
37A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
40mOhm @ 40A, 10V
Vgs(th) (Max) @ Id:
4V @ 1mA
Gate Charge (Qg) (Max) @ Vgs:
-
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
2293 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
138W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220AB

BUK7540-100A,127 FAQ

1.How can I place an order for BUK7540-100A,127 through Aetrix?

Please submit a Request for Quotation (RFQ) for BUK7540-100A,127 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BUK7540-100A,127 reliable?

The price and inventory of BUK7540-100A,127 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BUK7540-100A,127 is usually 5 days.

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4.How is shipping managed for BUK7540-100A,127?

BUK7540-100A,127 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BUK7540-100A,127 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BUK7540-100A,127?

For technical support, including BUK7540-100A,127 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BUK7540-100A,127 requirements.

6.How does Aetrix verify that BUK7540-100A,127 is sourced from the original manufacturer or authorized distributors?

All BUK7540-100A,127 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BUK7540-100A,127 meets industry standards.

7.What is the process for return or replacement of BUK7540-100A,127?

All BUK7540-100A,127 units undergo pre-shipment inspection (PSI). If there is an issue with BUK7540-100A,127, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BUK7540-100A,127 part is unused and in its original packaging.

Return procedure for BUK7540-100A,127:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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