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NXP Semiconductors BUK961R7-40E,118

Part No.:
BUK961R7-40E,118
Manufacturer:
NXP Semiconductors
Category:
FETs, MOSFETs
Package:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Datasheet:
AetrixBUK961R7-40E,118.pdf
Description:
MOSFET N-CH 40V 120A D2PAK
Quantity:
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Payment
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Inventory:2,177

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Product details

Overview

BUK961R7-40E from Nexperia is an AEC-Q101 qualified N-channel TrenchMOS logic-level power MOSFET in D2PAK (SOT404) package, rated for 40 V VDS, 120 A continuous drain current at Tmb = 25 °C, and 1.35 mΩ typical RDS(on) at VGS = 5 V and Tj = 25 °C. It serves as a high-current, thermally robust switching element in automotive 12 V systems including start-stop micro-hybrid control and transmission actuation.

For engineers reviewing the BUK961R7-40E datasheet, BUK961R7-40E pinout, BUK961R7-40E application, or BUK961R7-40E equivalent, key selection criteria include its true logic-level gate drive (VGS(th) ≥ 0.5 V at 175 °C), repetitive avalanche rating, 175 °C junction temperature capability, and mounting-base thermal resistance of 0.46 K/W - all critical for under-hood automotive power switching reliability.

Technical Context

This MOSFET employs TrenchMOS technology to achieve low on-resistance with logic-level gate compatibility, enabling direct drive from 5 V microcontrollers without level-shifting. Its internal structure supports unclamped inductive switching with 801 mJ non-repetitive avalanche energy at ID = 120 A and Tj(init) = 25 °C.

The device features integrated source-drain diode with 46.5 ns reverse recovery time and 58.5 nC recovered charge, optimized for fast-switching DC-DC and motor control topologies. Thermal design is anchored to the mounting base (D2PAK leadframe), where Rth(j-mb) = 0.46 K/W enables high-power dissipation in constrained automotive PCB layouts.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 40 V - Maximum drain-source blocking voltage; defines use in 12 V automotive systems with load-dump transients.
ID (continuous) 120 A at Tmb = 25 °C - Package-limited current; requires heatsinking for sustained operation above ambient.
RDS(on) 1.35 mΩ typ @ VGS = 5 V, Tj = 25 °C - Enables <1.5 W conduction loss at 60 A, critical for efficiency in high-current solenoid/motor drivers.
VGS(th) 0.5 V min @ Tj = 175 °C - Ensures reliable turn-on under worst-case hot-cranking conditions without gate boosting.
EAS 801 mJ - Non-repetitive avalanche energy; supports robustness against inductive kickback in transmission valve control.
Rth(j-mb) 0.46 K/W - Junction-to-mounting-base thermal resistance; allows >300 W power dissipation with 140 K temperature rise across heatsink interface.
QG(tot) 105.4 nC - Total gate charge; determines gate driver current requirement (~2 A peak for 50 ns turn-on with 5 Ω external resistor).

Pinout & Package

D2PAK (SOT404) plastic single-ended surface-mounted package with 3 leads (one lead cropped); mounting base electrically connected to drain and serves as primary thermal path.

Pin/Terminal Circuit Role Design Meaning
1 (G) Gate Logic-level control input; threshold voltage ≥0.5 V up to 175 °C ensures stable turn-on in engine bay environments.
2 (D) Drain Main high-side or low-side power terminal; internally bonded to mounting base for low-inductance, high-current routing and thermal conduction.
3 (S) Source Power return path; referenced to gate drive; internal source inductance of 7.5 nH impacts switching ringing in high-dI/dt applications.
Mounting base (mb) Drain / Thermal interface Electrically tied to drain; provides mechanical attachment and primary heat transfer path to heatsink or PCB copper plane.

Key Features

Feature Design Value
AEC-Q101 qualification Validated for automotive-grade reliability including temperature cycling, humidity testing, and mechanical shock per AEC standard.
Repetitive avalanche rating Enables safe operation in inductive load switching without external snubbers in transmission solenoid drivers.
175 °C maximum junction temperature Supports placement near hot components (e.g., exhaust, ECU power stages) without derating in start-stop duty cycles.
True logic-level gate VGS(th) ≥ 0.5 V at 175 °C eliminates need for gate boosters or charge pumps in 5 V MCU-controlled systems.
Low RDS(on) × QG figure-of-merit 1.35 mΩ × 105.4 nC = 142.3 - Balances conduction and switching losses for high-efficiency 12 V power switching.

Applications

Start-Stop Micro-Hybrid Control Transmission Solenoid Actuation

Use Scenario: Switching high-current battery disconnect relays and starter motor pre-engagement circuits during engine auto-stop/start cycles.

IC Role / Device Role / Timing Role: High-side power switch controlling 12 V battery feed to starter solenoid and auxiliary loads.

Use Value: 120 A continuous rating and 801 mJ avalanche energy ensure reliable interruption of inrush currents up to 1260 A peak without failure.

Use Scenario: Driving hydraulic pressure control solenoids in automatic transmissions requiring precise PWM-based current regulation.

IC Role / Device Role / Timing Role: Low-side switching element in closed-loop current-controlled H-bridge or half-bridge configurations.

Use Value: 1.35 mΩ RDS(on) minimizes resistive heating during 20–30 A steady-state solenoid hold, extending coil life and reducing thermal stress on PCB.

12 V Automotive Lighting Systems Electric Power Steering (EPS) Motor Phasing

Use Scenario: High-current switching of LED headlamp arrays and adaptive front-lighting modules with dynamic dimming and fault protection.

IC Role / Device Role / Timing Role: Logic-level controlled power FET in constant-current LED driver output stage.

Use Value: 40 V VDS rating accommodates ISO 7637-2 pulse 5a (load dump up to 40 V), ensuring immunity to automotive electrical transients.

Use Scenario: Phase-leg switching in 12 V EPS motor inverters delivering torque assist during steering maneuvers.

IC Role / Device Role / Timing Role: Low-side switch in three-phase inverter leg handling up to 80 A peak phase current.

Use Value: 175 °C junction rating and 0.46 K/W Rth(j-mb) allow sustained operation under hood temperatures exceeding 125 °C without thermal shutdown.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel logic-level power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STL220N4F7AG 40 V, 220 A, RDS(on) = 0.75 mΩ @ 10 V; requires 10 V gate drive for full performance; not AEC-Q101 qualified. Better conduction loss at higher gate voltage but lacks automotive qualification and logic-level compatibility at 5 V. Prefer BUK961R7-40E when 5 V MCU drive, AEC-Q101 compliance, or guaranteed 175 °C operation are mandatory.
IRF1404ZLPBF 40 V, 180 A, RDS(on) = 2.7 mΩ @ 10 V; no AEC-Q101 rating; max Tj = 175 °C; gate threshold ~2–4 V - not logic-level. Higher RDS(on) and non-logic gate require gate driver IC; unsuitable for direct 5 V MCU interface in automotive. BUK961R7-40E offers lower RDS(on), verified automotive qualification, and true 5 V logic-level operation - superior for space-constrained, safety-critical vehicle systems.

Compared with STL220N4F7AG and IRF1404ZLPBF, the BUK961R7-40E uniquely combines AEC-Q101 qualification, 5 V logic-level gate, 1.35 mΩ RDS(on), and 175 °C operation - making it the only option among the three qualified for direct integration into ASIL-B relevant power stages without additional gate support circuitry.

Availability

BUK961R7-40E is available at Aetrix Electronics and suitable for automotive start-stop systems, transmission control units, and 12 V high-current lighting applications requiring stable component supply, long-term lifecycle assurance, and traceable sourcing.

Supply support for BUK961R7-40E includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Nexperia is a global leader in discrete, logic, and power MOSFET semiconductors, spun off from NXP in 2017 and focused on high-volume, high-reliability components for automotive, industrial, and computing markets.

The BUK961R7-40E belongs to Nexperia's TrenchMOS logic-level automotive power MOSFET family, engineered specifically for thermally demanding 12 V automotive power switching where AEC-Q101 compliance, low RDS(on), and robust avalanche performance are essential.

FAQ

What is the maximum continuous drain current rating for BUK961R7-40E?

The BUK961R7-40E has a maximum continuous drain current of 120 A at mounting base temperature (Tmb) = 25 °C, limited by package thermal capacity rather than silicon. At Tmb = 100 °C, the rating remains 120 A due to thermal derating curves in the datasheet, confirming robust package design for high-power automotive use cases.

Is BUK961R7-40E compatible with 5 V microcontroller GPIO outputs?

Yes, the BUK961R7-40E is a true logic-level MOSFET with VGS(th) ≥ 0.5 V at Tj = 175 °C, ensuring full enhancement at 5 V gate drive across its entire operating temperature range. This eliminates the need for external gate drivers or level shifters in MCU-based automotive control modules.

Does BUK961R7-40E meet automotive reliability standards?

Yes, the BUK961R7-40E is fully qualified to AEC-Q101 standards for discrete semiconductors, covering stress tests such as temperature cycling, highly accelerated life testing (HALT), and mechanical shock - confirming suitability for under-hood automotive applications including start-stop and transmission control.

What is the thermal resistance from junction to mounting base for BUK961R7-40E?

The BUK961R7-40E has a maximum thermal resistance of Rth(j-mb) = 0.46 K/W from junction to mounting base. This low value enables efficient heat transfer to an external heatsink or copper plane, supporting >300 W power dissipation with a 140 K temperature rise - critical for compact automotive power modules.

Can BUK961R7-40E be used in avalanche-mode switching applications?

Yes, the BUK961R7-40E is repetitively avalanche rated with a non-repetitive drain-source avalanche energy (EAS) of 801 mJ at ID = 120 A and Tj(init) = 25 °C. This ruggedness supports reliable operation in inductive load switching like solenoid and motor control without external clamping components.

BUK961R7-40E,118 Specifications

Product attributes
Attribute value
Manufacturer:
NXP Semiconductors
Series:
TrenchMOS™
Package/Case:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
40 V
Current - Continuous Drain (Id) @ 25°C:
120A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
5V, 10V
Rds On (Max) @ Id, Vgs:
1.5mOhm @ 25A, 10V
Vgs(th) (Max) @ Id:
2.1V @ 1mA
Gate Charge (Qg) (Max) @ Vgs:
105.4 nC @ 5 V
Vgs (Max):
±10V
Input Capacitance (Ciss) (Max) @ Vds:
15010 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
324W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
D2PAK

BUK961R7-40E,118 FAQ

1.How can I place an order for BUK961R7-40E,118 through Aetrix?

Please submit a Request for Quotation (RFQ) for BUK961R7-40E,118 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BUK961R7-40E,118 reliable?

The price and inventory of BUK961R7-40E,118 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BUK961R7-40E,118 is usually 5 days.

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BUK961R7-40E,118 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BUK961R7-40E,118 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BUK961R7-40E,118?

For technical support, including BUK961R7-40E,118 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BUK961R7-40E,118 requirements.

6.How does Aetrix verify that BUK961R7-40E,118 is sourced from the original manufacturer or authorized distributors?

All BUK961R7-40E,118 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BUK961R7-40E,118 meets industry standards.

7.What is the process for return or replacement of BUK961R7-40E,118?

All BUK961R7-40E,118 units undergo pre-shipment inspection (PSI). If there is an issue with BUK961R7-40E,118, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BUK961R7-40E,118 part is unused and in its original packaging.

Return procedure for BUK961R7-40E,118:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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