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Nexperia USA Inc. BUK964R1-40E,118

Part No.:
BUK964R1-40E,118
Manufacturer:
Nexperia USA Inc.
Category:
FETs, MOSFETs
Package:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Datasheet:
AetrixBUK964R1-40E,118.pdf
Description:
MOSFET N-CH 40V 75A D2PAK
Quantity:
Payment:
Payment
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Inventory:106

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Product details

Overview

BUK964R1-40E from Nexperia is a logic-level N-channel TrenchMOS FET in SOT404 (D2PAK) package, rated for 40 V VDS, 75 A continuous drain current at Tmb = 25 °C, and 3.4 mΩ RDS(on) at VGS = 5 V and Tj = 25 °C. It is AEC-Q101 qualified and designed for high-reliability automotive power switching in thermally demanding environments up to 175 °C junction temperature.

For engineers reviewing the BUK964R1-40E datasheet, BUK964R1-40E pinout, BUK964R1-40E application, or BUK964R1-40E equivalent, key selection criteria include its true logic-level gate drive (VGS(th) ≥ 0.5 V at 175 °C), repetitive avalanche rating, 0.82 K/W Rth(j-mb), and suitability for 12 V start-stop micro-hybrid systems requiring robust thermal performance and low conduction loss.

Technical Context

This MOSFET employs TrenchMOS technology to achieve low RDS(on) with stable threshold voltage across temperature - VGS(th) remains ≥0.5 V even at 175 °C, enabling reliable turn-on with standard 5 V logic drivers. Its D2PAK package features an exposed mounting base electrically connected to the drain, delivering low thermal resistance (0.82 K/W) and supporting high-power dissipation (182 W at Tmb = 25 °C).

The device supports ultra-high-performance switching with QGD = 18.8 nC, td(on) = 34 ns, and tf = 60 ns under defined test conditions, while maintaining ruggedness via 302 mJ non-repetitive avalanche energy rating and compliance with IEC 60134 absolute maximum ratings.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 40 V - Maximum drain-source blocking voltage compatible with 12 V automotive battery systems including load dump transients.
RDS(on) 3.4 mΩ (typ.) at VGS = 5 V, ID = 25 A, Tj = 25 °C - Enables <1 W conduction loss at 50 A, critical for thermal management in compact modules.
ID (cont.) 75 A at Tmb = 25 °C - Continuous current limited by package thermal capability, not silicon, verified per Fig. 2.
Tj(max) 175 °C - Extended junction temperature rating allows operation in engine bay or transmission control units without derating.
QGD 18.8 nC - Low gate-drain charge minimizes Miller plateau duration, improving switching efficiency and EMI behavior in high-frequency PWM.
Rth(j-mb) 0.82 K/W - Thermal resistance from junction to mounting base enables direct heatsink attachment for high-power dissipation.
EAS 302 mJ - Non-repetitive avalanche energy rating supports inductive load switching without external snubbers in solenoid/motor control.

Pinout & Package

The BUK964R1-40E is housed in a plastic single-ended surface-mounted D2PAK (SOT404) package with three leads (one cropped) and an exposed metal mounting base electrically tied to the drain terminal. The package provides mechanical robustness and low thermal impedance for automotive under-hood applications.

Pin/Terminal Circuit Role Design Meaning
1 (G) Gate Logic-level input controlling channel conduction; requires only 5 V for full enhancement due to VGS(th) ≥ 0.5 V at 175 °C.
2 (D) Drain Main high-side or low-side power path terminal; internally connected to mounting base for thermal and electrical integration with heatsink.
3 (S) Source Reference node for gate drive and current return path; isolated from mounting base to enable high-side switch configurations.
mb (Mounting Base) Drain (electrically connected) Exposed copper pad on underside of package serving as primary thermal interface and secondary drain connection - must be soldered to PCB copper pour or heatsink.

Key Features

Feature Design Value
AEC-Q101 qualification Validated for automotive-grade reliability including temperature cycling, humidity testing, and mechanical shock - required for safety-critical vehicle subsystems.
True logic-level gate VGS(th) ≥ 0.5 V at Tj = 175 °C ensures consistent turn-on with standard 5 V MCU GPIO or driver IC outputs without level-shifting.
Repetitive avalanche rated Rated for repeated inductive energy clamping without degradation - eliminates need for external avalanche-rated components in motor/solenoid drivers.
175 °C junction rating Enables uninterrupted operation in high-ambient zones (e.g., near exhaust, transmission housing) without thermal shutdown or parameter drift.
Low Rth(j-mb) 0.82 K/W thermal resistance allows >150 W power dissipation with ≤125 K temperature rise above heatsink - critical for space-constrained ECUs.

Applications

Engine Start-Stop Control Transmission Solenoid Driver

Use Scenario: Switching high-current starter motor engagement circuits during automatic engine restart in micro-hybrid vehicles.

IC Role / Device Role / Timing Role: High-side power switch managing 60–75 A inductive loads with fast turn-off to prevent back-EMF damage.

Use Value: 302 mJ avalanche energy rating absorbs inductive kickback without snubber, while 175 °C rating sustains operation during repeated hot starts.

Use Scenario: Driving hydraulic control solenoids in automatic transmission valve bodies requiring precise PWM-controlled current up to 40 A.

IC Role / Device Role / Timing Role: Low-RDS(on) power switch enabling high-efficiency current regulation with minimal self-heating.

Use Value: 3.4 mΩ RDS(on) limits conduction loss to <6.8 W at 40 A, reducing thermal stress on PCB and adjacent components.

12 V Battery Load Management Electric Power Steering (EPS) Motor Phase Switch

Use Scenario: Isolating auxiliary loads (e.g., HVAC compressors, lighting modules) from main battery bus during fault conditions or sleep mode.

IC Role / Device Role / Timing Role: Bidirectional load disconnect switch with integrated body diode supporting reverse current during regenerative braking events.

Use Value: 0.83 V forward voltage of internal source-drain diode at 25 A reduces power loss compared to discrete Schottky solutions.

Use Scenario: Half-bridge phase leg switching in 12 V EPS motor inverters requiring high peak current (≥600 A pulsed) and fast switching.

IC Role / Device Role / Timing Role: Low-inductance power switch with LD = 2.5 nH and LS = 7.5 nH minimizing voltage overshoot during hard commutation.

Use Value: 609 A peak drain current rating supports short-duration torque surges without bond-wire fusing or thermal runaway.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel logic-level power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STL220N4F7AG 40 V, 220 A (Tc = 25 °C), RDS(on) = 1.4 mΩ @ 10 V - lower RDS(on) but requires 10 V gate drive; no AEC-Q101 rating. Not qualified for automotive use; suitable for industrial motor drives where gate drive voltage ≥10 V is available. Select only if system uses 10 V gate drivers and does not require automotive qualification.
IRF1404ZLPbF 40 V, 180 A (Tc = 25 °C), RDS(on) = 3.8 mΩ @ 10 V - higher RDS(on), 10 V logic-level, no AEC-Q101, TO-220 package. Larger footprint, higher thermal resistance (Rth(j-c) ≈ 1.2 K/W), unsuitable for space-constrained automotive modules. Consider only for legacy designs using through-hole assembly or non-automotive cost-sensitive applications.

Compared with STL220N4F7AG and IRF1404ZLPbF, the BUK964R1-40E uniquely combines AEC-Q101 qualification, true 5 V logic-level operation, and D2PAK thermal performance - making it the only viable option for new 12 V automotive power modules requiring zero gate-drive overhead and high ambient temperature resilience.

Availability

BUK964R1-40E is available at Aetrix Electronics and suitable for engine start-stop control, transmission solenoid actuation, and 12 V battery load management requiring stable component supply across automotive production lifecycles.

Supply support for BUK964R1-40E includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Nexperia is a global semiconductor expert focused on high-volume, high-reliability discrete and logic devices, with leadership in automotive-qualified MOSFETs and ESD protection.

The BUK964R1-40E belongs to Nexperia's TrenchMOS logic-level automotive power FET product line, engineered specifically for thermally aggressive 12 V vehicle subsystems requiring robust avalanche capability and extended temperature operation.

FAQ

Is BUK964R1-40E suitable for high-side switching configurations?

Yes - the SOT404 package isolates the source lead from the mounting base, enabling high-side switch implementation. Gate drive must reference the source potential, and the 0.5 V minimum VGS(th) at 175 °C ensures reliable turn-on even under worst-case thermal conditions. Layout must minimize source inductance (LS = 7.5 nH) to avoid oscillation.

What is the maximum allowable mounting base temperature for continuous 75 A operation?

Per Figure 2 in the datasheet, continuous 75 A operation is only permissible when the mounting base temperature (Tmb) is ≤25 °C. At Tmb = 100 °C, the rated continuous current drops to 75 A due to thermal derating - this reflects package-limited conduction, not silicon limitation. Derating curves are provided in Fig. 2.

Does BUK964R1-40E have integrated ESD protection on the gate?

No - the device does not include on-chip gate ESD protection diodes. External gate protection (e.g., 10 kΩ series resistor + 12 V Zener clamp to source) is required per application note AN10273 to prevent damage from human-body-model (HBM) or charged-device-model (CDM) events during handling or PCB assembly.

Can BUK964R1-40E replace older 40 V MOSFETs like IRF3205 in automotive upgrades?

Only with design validation - while both are 40 V N-channel FETs, the BUK964R1-40E has significantly lower RDS(on) (3.4 mΩ vs. 8.0 mΩ), different gate charge profile (QGD = 18.8 nC), and AEC-Q101 qualification. Gate drive timing, PCB thermal layout, and avalanche behavior must be re-evaluated; direct drop-in replacement is not guaranteed.

BUK964R1-40E,118 Specifications

Product attributes
Attribute value
Manufacturer:
Nexperia USA Inc.
Series:
TrenchMOS™
Package/Case:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
40 V
Current - Continuous Drain (Id) @ 25°C:
75A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
5V
Rds On (Max) @ Id, Vgs:
3.5mOhm @ 25A, 10V
Vgs(th) (Max) @ Id:
2.1V @ 1mA
Gate Charge (Qg) (Max) @ Vgs:
52.1 nC @ 5 V
Vgs (Max):
±10V
Input Capacitance (Ciss) (Max) @ Vds:
6650 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
182W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
D2PAK

BUK964R1-40E,118 FAQ

1.How can I place an order for BUK964R1-40E,118 through Aetrix?

Please submit a Request for Quotation (RFQ) for BUK964R1-40E,118 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BUK964R1-40E,118 reliable?

The price and inventory of BUK964R1-40E,118 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BUK964R1-40E,118 is usually 5 days.

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We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BUK964R1-40E,118 transactions.

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BUK964R1-40E,118 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BUK964R1-40E,118 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BUK964R1-40E,118?

For technical support, including BUK964R1-40E,118 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BUK964R1-40E,118 requirements.

6.How does Aetrix verify that BUK964R1-40E,118 is sourced from the original manufacturer or authorized distributors?

All BUK964R1-40E,118 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BUK964R1-40E,118 meets industry standards.

7.What is the process for return or replacement of BUK964R1-40E,118?

All BUK964R1-40E,118 units undergo pre-shipment inspection (PSI). If there is an issue with BUK964R1-40E,118, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BUK964R1-40E,118 part is unused and in its original packaging.

Return procedure for BUK964R1-40E,118:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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