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STMicroelectronics STP25N80K5

Part No.:
STP25N80K5
Manufacturer:
STMicroelectronics
Category:
FETs, MOSFETs
Package:
TO-220-3
Datasheet:
AetrixSTP25N80K5.pdf
Description:
MOSFET N-CH 800V 19.5A TO220
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,000

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Product details

Overview

STP25N80K5 from STMicroelectronics is an N-channel 800 V, 19.5 A high-voltage power MOSFET using MDmesh K5 technology, with RDS(on) = 190 mΩ (typ.), Qg = 40 nC, and 100% avalanche tested. It operates in TO-220 package for industrial AC-DC SMPS, PFC stages, and offline switch-mode power supplies.

For engineers reviewing the STP25N80K5 datasheet, STP25N80K5 pinout, STP25N80K5 application, or STP25N80K5 equivalent, key selection criteria include breakdown voltage margin, gate charge vs. switching loss trade-off, thermal resistance (RthJC = 0.5 °C/W), Zener-protected gate, and unclamped inductive switching capability.

Technical Context

This device employs ST's proprietary MDmesh K5 vertical superjunction structure to achieve ultra-low RDS(on) × Qg figure of merit (FoM), enabling high-efficiency operation at 640 V bus voltages. Its 800 V V(BR)DSS supports 400 VAC mains with >2× safety margin, and Zener-protected gate ensures robustness against transient overvoltage.

The integrated body diode features trr = 515 ns (TJ = 25 °C) and Qrr = 11 µC, optimized for hard-switched PFC and resonant topologies. Avalanche ruggedness is validated via single-pulse EAS = 200 mJ and IAR = 6.5 A testing per JEDEC JESD24-1.

Key Specifications

ParameterValue and Actual Design Meaning
V(BR)DSS800 V - Withstands 400 VAC rectified peak + derating margin in offline converters
RDS(on) max260 mΩ - Limits conduction loss to ≤10 W at 19.5 A DC, critical for thermal design
Qg40 nC - Enables <100 ns turn-on/turn-off with 10 Ω gate resistor at 10 V drive
ID (TC = 25 °C)19.5 A - Maximum continuous drain current with heatsink; derates to 12.3 A at 100 °C case
EAS200 mJ - Supports reliable unclamped inductive switching in flyback or LLC primary switches
RthJC0.5 °C/W - Enables junction-to-case temperature rise of only 5 °C at 10 W dissipation
trr515 ns - Minimizes diode reverse recovery loss and EMI in hard-switched PFC circuits

Pinout & Package

STP25N80K5 is housed in a TO-220 package with isolated tab (pin 2), standard three-terminal layout, and through-hole mounting. The metal tab is electrically connected to the drain terminal and serves as primary heat path.

Pin/TerminalCircuit RoleDesign Meaning
1 (Left)Gate (G)Controls channel conduction; requires 10 V drive for full enhancement; Zener-clamped to ±30 V
2 (Center, Tab)Drain (D)Main high-side power terminal; electrically tied to metal tab; must be insulated from heatsink unless referenced to same potential
3 (Right)Source (S)Power return path and gate reference; low-inductance connection critical for switching stability

Key Features

FeatureDesign Value
Ultra-low gate chargeQg = 40 nC enables fast switching with minimal driver loss and reduced gate drive power
Zener-protected gateIntegrated ±30 V gate-source clamp prevents oxide damage during transients or layout-induced ringing
100% avalanche testedEvery unit validated for single-pulse EAS = 200 mJ, ensuring reliability in inductive fault conditions
MDmesh K5 superjunctionVertical structure reduces RDS(on) by ~35% vs. prior K3 generation at same voltage rating
Low Coss & CrssCoss = 130 pF and Crss = 2 pF minimize Miller effect and improve hard-switching efficiency

Applications

Industrial AC-DC Power SuppliesActive PFC Front-Ends

Use Scenario: Primary-side switch in 300–500 W offline flyback or forward converters operating from 85–265 VAC input.

IC Role / Device Role / Timing Role: High-voltage power switch controlling energy transfer; operates at 65–130 kHz with hard switching.

Use Value: 800 V rating provides 2.2× margin over 375 VDC bus, while 260 mΩ RDS(on) limits conduction loss to <8 W at full load.

Use Scenario: Switching element in boost-type active PFC stage for server PSUs and industrial HMIs.

IC Role / Device Role / Timing Role: Fast-turning main switch synchronized to line frequency; handles 10–30 A peak currents.

Use Value: Low Qg (40 nC) and trr (515 ns) reduce switching loss and diode recovery stress, improving PF correction efficiency to >98%.

UPS Inverter StagesHigh-Voltage DC-DC Converters

Use Scenario: Half-bridge switch in online UPS inverters delivering 230 VAC output from 400 VDC bus.

IC Role / Device Role / Timing Role: High-side/low-side switching device in 16–20 kHz PWM inverter leg; subjected to shoot-through and bus transients.

Use Value: 100% avalanche-tested ruggedness and Zener gate protection ensure survival during output short-circuit or control faults.

Use Scenario: Primary switch in isolated 48 V–800 V DC-DC converters for EV charging infrastructure and battery management systems.

IC Role / Device Role / Timing Role: Main power switch handling 640 V DC bus; operates in phase-shifted full-bridge or LLC topology.

Use Value: RthJC = 0.5 °C/W allows direct mounting to cold plate, maintaining TJ < 125 °C at 15 A continuous with forced air cooling.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-voltage power switching applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STW25N80K5Same die, TO-247 package; RthJC = 0.5 °C/W identical, but higher creepage/clearance and 2.5 kV isolation ratingRequired where reinforced insulation or >100 W continuous dissipation is neededSelect when board space permits larger footprint and enhanced safety compliance is mandatory
FDPF19N80F800 V, 19 A, RDS(on) = 280 mΩ, Qg = 48 nC; no integrated Zener gate protectionLacks gate Zener clamp; requires external protection circuitry in noisy environmentsChoose only if cost sensitivity outweighs gate robustness requirements and layout controls ESD/transient coupling

Compared with STW25N80K5, STP25N80K5 offers identical electrical performance in a lower-cost, compact TO-220 package but lacks reinforced isolation; versus FDPF19N80F, it delivers lower conduction loss, faster switching, and built-in gate protection-critical for industrial field reliability.

Availability

STP25N80K5 is available at Aetrix Electronics and suitable for industrial AC-DC power supplies, active PFC front-ends, and UPS inverter stages requiring stable component supply across multi-year production cycles.

Supply support for STP25N80K5 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

STMicroelectronics is a global semiconductor leader headquartered in Geneva, designing and manufacturing analog, MCU, power, and sensor solutions for industrial, automotive, and consumer markets.

STP25N80K5 belongs to the MDmesh K5 high-voltage MOSFET product line, engineered specifically for high-efficiency, high-power-density offline power conversion in industrial and telecom infrastructure.

FAQ

What is the maximum safe operating voltage for STP25N80K5 in continuous conduction?

The absolute maximum drain-source voltage (V(BR)DSS) is 800 V, specified at VGS = 0 V and ID = 1 mA. For reliable long-term operation, ST recommends limiting VDS to ≤640 V under switching conditions to maintain sufficient margin against voltage spikes and ensure SOA compliance per Figure 3.

Does STP25N80K5 require external gate protection?

No. STP25N80K5 integrates a bidirectional Zener diode between gate and source, clamping VGS to ±30 V. This eliminates the need for external TVS or resistor-Zener networks in most industrial layouts, though proper PCB layout (short gate traces, local decoupling) remains essential to avoid oscillation.

How does the TO-220 package affect thermal performance compared to TO-247?

Both STP25N80K5 (TO-220) and STW25N80K5 (TO-247) share identical RthJC = 0.5 °C/W, but TO-220 has higher RthJA (62.5 °C/W on FR-4) due to smaller copper area. For >15 W dissipation, TO-220 requires a dedicated heatsink, whereas TO-247 achieves better ambient-limited performance without added hardware.

Can STP25N80K5 replace STP20NM60FD in existing 600 V designs?

Yes-with design review. STP25N80K5 offers higher 800 V rating and lower RDS(on) (260 mΩ vs. 350 mΩ), improving voltage margin and conduction loss. However, its higher Qg (40 nC vs. 32 nC) may increase gate drive loss; verify driver capability and adjust gate resistor values to maintain desired dV/dt and EMI profile.

STP25N80K5 Specifications

Product attributes
Attribute value
Manufacturer:
STMicroelectronics
Series:
SuperMESH5™
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Active
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
800 V
Current - Continuous Drain (Id) @ 25°C:
19.5A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
260mOhm @ 19.5A, 10V
Vgs(th) (Max) @ Id:
5V @ 100µA
Gate Charge (Qg) (Max) @ Vgs:
40 nC @ 10 V
Vgs (Max):
±30V
Input Capacitance (Ciss) (Max) @ Vds:
1600 pF @ 100 V
FET Feature:
-
Power Dissipation (Max):
250W (Tc)
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220

STP25N80K5 FAQ

1.How can I place an order for STP25N80K5 through Aetrix?

Please submit a Request for Quotation (RFQ) for STP25N80K5 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for STP25N80K5 reliable?

The price and inventory of STP25N80K5 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for STP25N80K5 is usually 5 days.

3.What payment methods are accepted for STP25N80K5?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for STP25N80K5 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for STP25N80K5?

STP25N80K5 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your STP25N80K5 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for STP25N80K5?

For technical support, including STP25N80K5 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your STP25N80K5 requirements.

6.How does Aetrix verify that STP25N80K5 is sourced from the original manufacturer or authorized distributors?

All STP25N80K5 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that STP25N80K5 meets industry standards.

7.What is the process for return or replacement of STP25N80K5?

All STP25N80K5 units undergo pre-shipment inspection (PSI). If there is an issue with STP25N80K5, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The STP25N80K5 part is unused and in its original packaging.

Return procedure for STP25N80K5:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

STP25N80K5 Tags

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