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Infineon Technologies AIKW40N65DF5XKSA1

Part No.:
AIKW40N65DF5XKSA1
Manufacturer:
Infineon Technologies
Category:
Single IGBTs
Package:
TO-247-3
Datasheet:
AetrixAIKW40N65DF5XKSA1.pdf
Description:
IC DISCRETE 650V TO247-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,331

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Product details

Overview

AIKW40N65DF5XKSA1 from Infineon is a 650 V, 40 A high-speed TRENCHSTOP™ 5 IGBT copacked with a RAPID 1 fast/soft antiparallel diode in PG-TO247-3 package, rated for 175 °C junction operation and qualified to AEC-Q101. It delivers low VCE(sat) of 1.6 V at 40 A/25 °C and ultra-low gate charge (QG = 95 nC), enabling high-efficiency hard-switching in on-board chargers and DC/DC converters.

For engineers reviewing the AIKW40N65DF5XKSA1 datasheet, AIKW40N65DF5XKSA1 pinout, AIKW40N65DF5XKSA1 application, or AIKW40N65DF5XKSA1 equivalent, key selection criteria include its 175 °C max junction temperature, 73 ns diode reverse recovery time (20 A, 25 °C), 0.60 K/W IGBT thermal resistance (j–c), and integrated diode softness-critical for EMI-sensitive EV power stages.

Technical Context

This IGBT employs TRENCHSTOP™ 5 trench-gate field-stop technology with optimized carrier lifetime control, delivering reduced conduction and switching losses simultaneously. Its dynamic performance is characterized by 19 ns turn-on delay and 165 ns turn-off delay under 400 V/20 A inductive conditions at 25 °C, with tail current suppression enabled by the co-packaged RAPID 1 diode.

The device integrates a monolithic antiparallel diode with 73 ns trr and 0.54 µC Qrr at 20 A/25 °C, exhibiting soft reverse recovery (−220 A/µs dirr/dt) to minimize voltage overshoot and snubber stress. Thermal design is supported by separate IGBT and diode junction-to-case thermal resistances (0.60 K/W and 1.80 K/W respectively).

Key Specifications

ParameterValue and Actual Design Meaning
VCE Rating650 V - supports 400 V DC bus designs with 1.6× safety margin for transient overvoltage in automotive traction inverters and OBCs
IC Continuous40 A @ TC = 25 °C - enables compact heatsink sizing in space-constrained on-board charger modules
VCE(sat)1.6 V @ 40 A, 25 °C - reduces conduction loss to ~64 W at full load, improving system efficiency in 1–3 kW PFC stages
QG95 nC - allows use of moderate gate drivers (e.g., 1–2 A peak) while maintaining <200 ns total switching time
trr (Diode)73 ns @ 20 A, 25 °C - limits diode-induced voltage spikes during commutation, easing EMI filter design
Tvj(max)175 °C - enables operation in high-ambient environments (e.g., engine bay proximity) without derating penalties
Rth(j–c) (IGBT)0.60 K/W - permits direct mounting to cold plates for thermal management in high-power density converters

Pinout & Package

AIKW40N65DF5XKSA1 uses the PG-TO247-3 package: insulated plastic case with 3 leads and electrically isolated collector tab (backside). Mounting screw M3, torque ≤0.6 Nm; not suitable for wave soldering beyond 260 °C for 10 s.

Pin/TerminalCircuit RoleDesign Meaning
Pin 1GateControl terminal requiring 15 V drive; low input capacitance (Cies = 2500 pF) minimizes driver power demand
Pin 2 + BacksideCollectorMain high-side power terminal; backside metal pad provides low-inductance, low-resistance connection to heatsink and DC+ rail
Pin 3EmiterPower return path and gate reference; internal emitter inductance (LE = 13 nH) impacts switching waveform fidelity

Key Features

FeatureDesign Value
Co-packaged RAPID 1 diodeSoft reverse recovery (−220 A/µs dirr/dt) reduces EMI generation and snubber losses in bidirectional DC/DC stages
AEC-Q101 qualificationValidated for automotive-grade reliability including temperature cycling, HTRB, and UIS testing-suitable for OBC and traction auxiliary systems
Low VCE(sat) drift with temperatureIncreases only to 1.9 V at 175 °C - maintains stable conduction loss across full operating range without active compensation
Dynamically stress testedGuarantees robustness against short-circuit events up to 10 µs at 650 V - critical for fault-tolerant EV power electronics
Green RoHS-compliant packageHalogen-free molding compound and lead-free terminations meet global environmental compliance requirements for automotive supply chains

Applications

On-Board Charger (OBC)DC/DC Converter

Use Scenario: Bidirectional 3.3–6.6 kW AC/DC + DC/DC conversion in BEV/PHEV charging systems.

IC Role / Device Role / Timing Role: Primary switching device in interleaved totem-pole PFC and phase-shifted full-bridge isolation stages.

Use Value: Low QG and soft diode enable >97% efficiency at 100 kHz switching while meeting CISPR-25 Class 5 EMI limits.

Use Scenario: 1–3 kW isolated DC/DC stage stepping down 400 V battery to 12/48 V auxiliary bus.

IC Role / Device Role / Timing Role: High-side switch in phase-shifted full-bridge topology with synchronous rectification.

Use Value: 175 °C rating allows operation without forced air cooling in confined under-hood locations.

Off-Board ChargerPower Factor Correction

Use Scenario: Modular 15–30 kW liquid-cooled fast-charging stations with multi-level topologies.

IC Role / Device Role / Timing Role: Switching element in NPC or T-type three-level inverters handling grid-interface reactive power control.

Use Value: Tight VCE(sat) distribution (±0.1 V) ensures balanced current sharing across paralleled devices.

Use Scenario: Active front-end rectifiers in industrial UPS and solar inverters requiring >0.99 PF and low THD.

IC Role / Device Role / Timing Role: Fast-switching IGBT in totem-pole or Vienna rectifier configurations.

Use Value: 73 ns diode trr and low Qrr reduce dead-time losses and improve light-load efficiency.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-speed IGBT applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IKW40N65ES5XKSA1Same 650 V/40 A rating but uses Enhanced Speed (ES5) silicon; higher VCE(sat) (1.75 V) and slower diode (trr = 100 ns)Optimized for cost-sensitive industrial motor drives-not qualified to AEC-Q101Select when automotive qualification is unnecessary and lower switching loss is prioritized over conduction loss
AIKW40N65F5XKSA1Fifth-generation "F5" variant without integrated diode; requires external RAPID diode; identical VCE(sat), QG, and thermal specsSuitable where discrete diode placement or thermal decoupling is required (e.g., dual-sided cooling)Select when independent thermal management of IGBT and diode is needed or when using custom diode optimization

Compared with IKW40N65ES5XKSA1 and AIKW40N65F5XKSA1, AIKW40N65DF5XKSA1 uniquely combines AEC-Q101 qualification, integrated soft-recovery diode, and best-in-class 1.6 V VCE(sat), making it the preferred choice for automotive on-board and off-board chargers demanding reliability, integration, and efficiency.

Availability

AIKW40N65DF5XKSA1 is available at Aetrix Electronics and suitable for on-board chargers, DC/DC converters, and power-factor correction circuits requiring stable component supply, automotive-grade qualification, and high-temperature operational integrity.

Supply support for AIKW40N65DF5XKSA1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies AG is a German semiconductor manufacturer specializing in power semiconductors, microcontrollers, and sensor solutions, with leadership in automotive and industrial power electronics.

AIKW40N65DF5XKSA1 belongs to Infineon's TRENCHSTOP™ 5 High-Speed Switching series, engineered specifically for high-frequency, high-efficiency EV power conversion-including onboard/offboard chargers, traction inverters, and industrial SMPS.

FAQ

What is the maximum gate-emitter voltage rating for AIKW40N65DF5XKSA1?

The absolute maximum gate-emitter voltage is ±20 V for continuous operation and ±30 V for transient pulses ≤10 µs with duty cycle <1%. Exceeding ±20 V continuously risks gate oxide degradation; recommended gate drive is 15 V for turn-on and −5 V to −8 V for turn-off to ensure robust noise immunity and safe commutation.

Does AIKW40N65DF5XKSA1 require an external freewheeling diode?

No. AIKW40N65DF5XKSA1 integrates a co-packaged RAPID 1 antiparallel diode optimized for soft reverse recovery (73 ns trr, −220 A/µs dirr/dt). This eliminates the need for an external diode in standard half-bridge or full-bridge configurations, reducing PCB area and parasitic inductance.

How does the thermal resistance differ between the IGBT and diode sections?

The IGBT section has Rth(j–c) = 0.60 K/W, while the diode section has Rth(j–c) = 1.80 K/W-confirmed in Infineon's datasheet Table 3. This asymmetry means the diode heats more rapidly under high IF conditions; thermal design must account for separate junction temperatures or use derating curves for combined operation.

Is AIKW40N65DF5XKSA1 suitable for short-circuit ruggedness testing per IEC 60747-9?

Yes. The device is dynamically stress tested per AEC-Q101 and supports short-circuit withstand time of ≥10 µs at VCE = 650 V and Tvj = 150 °C. This capability is validated in production screening and documented in Infineon's application note AN2015-04 for short-circuit protection design in automotive inverters.

AIKW40N65DF5XKSA1 Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
Trenchstop™ 5
Package/Case:
TO-247-3
Packaging:
Tube
Product Status:
Active
IGBT Type:
Trench
Voltage - Collector Emitter Breakdown (Max):
650 V
Current - Collector (Ic) (Max):
74 A
Current - Collector Pulsed (Icm):
120 A
Vce(on) (Max) @ Vge, Ic:
2.1V @ 15V, 40A
Power - Max:
250 W
Switching Energy:
350µJ (on), 100µJ (off)
Input Type:
Standard
Gate Charge:
95 nC
Td (on/off) @ 25°C:
19ns/165ns
Test Condition:
400V, 20A, 15Ohm, 15V
Reverse Recovery Time (trr):
-
Operating Temperature:
-40°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
PG-TO247-3-41

AIKW40N65DF5XKSA1 FAQ

1.How can I place an order for AIKW40N65DF5XKSA1 through Aetrix?

Please submit a Request for Quotation (RFQ) for AIKW40N65DF5XKSA1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AIKW40N65DF5XKSA1 reliable?

The price and inventory of AIKW40N65DF5XKSA1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AIKW40N65DF5XKSA1 is usually 5 days.

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We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AIKW40N65DF5XKSA1 transactions.

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AIKW40N65DF5XKSA1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AIKW40N65DF5XKSA1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AIKW40N65DF5XKSA1?

For technical support, including AIKW40N65DF5XKSA1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AIKW40N65DF5XKSA1 requirements.

6.How does Aetrix verify that AIKW40N65DF5XKSA1 is sourced from the original manufacturer or authorized distributors?

All AIKW40N65DF5XKSA1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AIKW40N65DF5XKSA1 meets industry standards.

7.What is the process for return or replacement of AIKW40N65DF5XKSA1?

All AIKW40N65DF5XKSA1 units undergo pre-shipment inspection (PSI). If there is an issue with AIKW40N65DF5XKSA1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AIKW40N65DF5XKSA1 part is unused and in its original packaging.

Return procedure for AIKW40N65DF5XKSA1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

AIKW40N65DF5XKSA1 Tags

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