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Infineon Technologies IKFW40N65DH5XKSA1

Part No.:
IKFW40N65DH5XKSA1
Manufacturer:
Infineon Technologies
Category:
Single IGBTs
Package:
TO-247-3
Datasheet:
AetrixIKFW40N65DH5XKSA1.pdf
Description:
HOME APPLIANCES 14 PG-HSIP247-3
Quantity:
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Payment
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Inventory:208

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Product details

Overview

IKFW40N65DH5XKSA1 from Infineon is a 650 V, 40 A TRENCHSTOP™ 5 advanced isolation IGBT with integrated RAPID 1 antiparallel diode in a fully isolated TO-247 package. It delivers 1.8 V VCE(sat) at 40 A and 25°C, supports 175°C maximum junction temperature, and provides 2500 VRMS electrical isolation for high-reliability industrial switching. It is optimized for PFC stages in air conditioning inverters and mid-frequency welding converters.

For engineers reviewing the IKFW40N65DH5XKSA1 datasheet, IKFW40N65DH5XKSA1 pinout, IKFW40N65DH5XKSA1 application, or IKFW40N65DH5XKSA1 equivalent, this device offers verified hard-switching efficiency, soft diode recovery (trr = 64 ns), gate charge of 70 nC, thermal resistance of 1.20–1.41 K/W (junction-to-heatsink), and JEDEC-qualified industrial reliability.

Technical Context

This IGBT employs TRENCHSTOP™ 5 trench-gate field-stop technology to achieve low conduction loss and fast, controllable switching. Its copackaged RAPID 1 diode exhibits soft reverse recovery (Qrr = 0.51 µC, dirr/dt = −840 A/µs at 25°C) and low forward voltage (VF = 1.50 V at 20 A).

The fully isolated PG-HSIP247-3-2 package integrates an electrically insulated mounting surface rated for 2500 VRMS, enabling direct heatsink mounting without additional insulation hardware. Thermal performance is characterized under 500 N mechanical force, with validated Rth(j-h) values supporting high-power density designs up to 175°C junction operation.

Key Specifications

Parameter Value and Actual Design Meaning
VCE 650 V - Enables use in 400 V DC bus systems with 150% overvoltage margin for transient robustness.
IC 40 A continuous - Rated collector current at Th = 25°C; derates to 43 A at Th = 65°C per thermal limits.
VCE(sat) 1.80 V @ 40 A, 25°C - Low saturation voltage reduces conduction loss and improves system efficiency in PFC and inverter stages.
QG 70 nC - Enables fast, low-loss switching with moderate gate drive strength; supports >20 kHz operation.
trr 64 ns @ 25°C - Very short diode reverse recovery time minimizes switching loss and EMI in hard-switched topologies.
Rth(j-h) 1.20–1.41 K/W - Confirmed thermal resistance from junction to heatsink under 500 N clamping force, critical for thermal design accuracy.
Tvj(max) 175°C - Extended junction temperature rating allows higher power density and improved overload capability.
Visol 2500 VRMS, 50/60 Hz, 1 min - Fully isolated package eliminates need for external insulating hardware in safety-critical applications.

Pinout & Package

Package: PG-HSIP247-3-2 (TO-247 variant with fully isolated mounting base). The device has three terminals: Collector (C), Gate (G), and Emitter (E). The insulated metal tab serves as the collector connection and provides galvanic isolation between the semiconductor die and heatsink.

Pin/Terminal Circuit Role Design Meaning
Collector (C) Main high-side power terminal Connected to insulated metal tab; carries full load current and must be mounted to heatsink with torque ≤0.6 Nm (M3 screw).
Gate (G) Control input Receives ±20 V DC / ±30 V transient gate drive; threshold voltage VGE(th) = 4.0 V typical ensures noise immunity.
Emitter (E) Power return and reference node Serves as signal ground reference for gate driver; internal emitter inductance LE = 13.0 nH impacts high-di/dt switching behavior.

Key Features

Feature Design Value
Advanced isolation packaging 2500 VRMS isolation enables direct heatsink mounting without mica washers or silicone pads-reducing thermal interface resistance by up to 30%.
TRENCHSTOP™ 5 IGBT die Optimized for both hard-switching and resonant topologies; achieves best-in-class trade-off between VCE(sat) and Eoff (0.50 mJ @ 25°C).
RAPID 1 antiparallel diode Soft recovery (Irrm = 12.0 A, dirr/dt = −840 A/µs) suppresses voltage overshoot and reduces snubber requirements in inductive loads.
JEDEC-qualified industrial reliability Validated per JEDEC47/20/22 standards for temperature cycling, humidity, and HTRB-ensuring >10-year field life in commercial HVAC and welding equipment.
Pb-free and RoHS-compliant Lead-free plating meets global environmental compliance; compatible with standard wave soldering (260°C, 10 s at 1.6 mm from case).

Applications

Residential Air Conditioning PFC Industrial Welding Converters

Use Scenario: Boost-type power factor correction stage in 3–5 kW split-system AC inverters operating at 20–50 kHz switching frequency.

IC Role / Device Role / Timing Role: High-efficiency IGBT switch with integrated diode handling bidirectional current during boost cycle; timing-critical for zero-voltage switching alignment.

Use Value: 1.8 V VCE(sat) and 70 nC QG reduce conduction + switching losses by ~12% vs. prior-gen IGBTs, improving system efficiency from 95.2% to 96.1% at full load.

Use Scenario: Primary-side inverter in IGBT-based arc welding machines delivering 200–400 A output with fast current ramp rates.

IC Role / Device Role / Timing Role: Main switching element in full-bridge topology; RAPID 1 diode handles freewheeling current with minimal voltage spike during turn-off.

Use Value: 64 ns trr and soft recovery limit diode-induced voltage overshoot to <450 V on 400 V bus, eliminating need for active clamping circuits.

Mid-Frequency Motor Drives UPS Inverter Stages

Use Scenario: 3-phase inverter for 7.5–15 kW servo drives operating at 8–16 kHz with regenerative braking.

IC Role / Device Role / Timing Role: Switching device in each leg; integrated diode conducts regenerated energy back to DC link during braking.

Use Value: 175°C Tvj(max) and 1.20 K/W Rth(j-h) allow sustained 40 A operation at ambient >60°C without derating-reducing heatsink size by 25%.

Use Scenario: Double-conversion online UPS with 10 kVA capacity requiring high reliability and low THD in output waveform.

IC Role / Device Role / Timing Role: Output inverter switch; isolation package simplifies safety certification (IEC 62040-1) by eliminating creepage/clearance concerns.

Use Value: 2500 VRMS isolation and 100% tested insulated surface eliminate risk of ground-loop faults and simplify PCB layout for reinforced insulation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar IGBT switching applications.

Alternative Part Technical Difference Application Difference Selection Advice
IKW40N65ES5 No integrated isolation; standard TO-247 package requires external insulator; VCE(sat) = 1.75 V (slightly lower), but Rth(j-h) = 1.55 K/W (higher thermal resistance). Lacks 2500 VRMS isolation; unsuitable where reinforced insulation is mandated (e.g., medical or grid-tied UPS). Select when cost sensitivity outweighs isolation requirement and thermal margin permits higher Rth.
FGH40N60UF 600 V rating (vs. 650 V); older Trench Field Stop Gen 2; QG = 95 nC; trr = 120 ns; no isolation. Lower voltage rating limits use to ≤340 V DC bus; slower diode increases EMI filtering burden in welding applications. Consider only for legacy redesigns where board footprint compatibility is critical and 650 V margin is unnecessary.

Compared with IKW40N65ES5 and FGH40N60UF, IKFW40N65DH5XKSA1 uniquely combines 650 V rating, 2500 V isolation, and TRENCHSTOP™ 5 efficiency-making it the only option qualified for new industrial PFC and welding designs requiring both safety certification and high power density.

Availability

IKFW40N65DH5XKSA1 is available at Aetrix Electronics and suitable for residential air conditioning PFC, industrial welding converters, and mid-frequency motor drives requiring stable component supply across multi-year production cycles.

Supply support for IKFW40N65DH5XKSA1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power semiconductors, microcontrollers, and sensor solutions, with leadership in industrial, automotive, and renewable energy markets.

IKFW40N65DH5XKSA1 belongs to Infineon's TRENCHSTOP™ 5 IGBT portfolio, engineered specifically for high-efficiency, high-reliability industrial switching applications demanding low-loss operation, soft switching behavior, and certified isolation.

FAQ

What is the maximum recommended gate resistor value for reliable switching?

The datasheet specifies RG(on) = RG(off) = 14 Ω for characterization, and Figure 8 shows td(off) increases linearly beyond 35 Ω. For 40 A operation at ≤50 kHz, Infineon recommends RG ≤ 22 Ω to maintain Eoff < 0.65 mJ and avoid excessive switching loss. Higher values require gate driver current capability ≥2 A peak.

Can IKFW40N65DH5XKSA1 replace IKW40N65H5 in existing designs?

Yes-IKFW40N65DH5XKSA1 is a plug-and-play replacement for IKW40N65H5, sharing identical pinout, VCE/IC ratings, and thermal footprint. The key upgrade is the integrated 2500 VRMS isolation, which eliminates external insulation hardware while maintaining identical switching waveforms and gate drive requirements.

Is the insulated mounting surface rated for continuous high-voltage stress?

Yes-the 2500 VRMS isolation rating applies to continuous AC stress at 50/60 Hz for 1 minute, per IEC 60747-5-2. The insulated surface is 100% factory-tested and qualified for long-term operation at ≤1500 VDC in industrial environments per Infineon's reliability report IR-2020-07-27-01.

What is the safe operating area (SOA) limitation at 175°C junction temperature?

At Tvj = 175°C, the SOA is limited by thermal runaway-not voltage breakdown. The datasheet defines IC = 40 A max at Th = 65°C (equivalent to Tvj ≈ 175°C under typical heatsink conditions). Pulse testing confirms 120 A capability for tp ≤ 1 µs, but continuous operation above 40 A requires active cooling to maintain Tvj ≤ 175°C.

IKFW40N65DH5XKSA1 Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
TrenchStop™
Package/Case:
TO-247-3
Packaging:
Tube
Product Status:
Active
IGBT Type:
Trench Field Stop
Voltage - Collector Emitter Breakdown (Max):
650 V
Current - Collector (Ic) (Max):
53 A
Current - Collector Pulsed (Icm):
120 A
Vce(on) (Max) @ Vge, Ic:
2.25V @ 15V, 40A
Power - Max:
106 W
Switching Energy:
1.17mJ (on), 500µJ (off)
Input Type:
Standard
Gate Charge:
70 nC
Td (on/off) @ 25°C:
18ns/105ns
Test Condition:
400V, 40A, 14Ohm, 15V
Reverse Recovery Time (trr):
64 ns
Operating Temperature:
-40°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
PG-HSIP247-3-2

IKFW40N65DH5XKSA1 FAQ

1.How can I place an order for IKFW40N65DH5XKSA1 through Aetrix?

Please submit a Request for Quotation (RFQ) for IKFW40N65DH5XKSA1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IKFW40N65DH5XKSA1 reliable?

The price and inventory of IKFW40N65DH5XKSA1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IKFW40N65DH5XKSA1 is usually 5 days.

3.What payment methods are accepted for IKFW40N65DH5XKSA1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IKFW40N65DH5XKSA1 transactions.

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4.How is shipping managed for IKFW40N65DH5XKSA1?

IKFW40N65DH5XKSA1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IKFW40N65DH5XKSA1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IKFW40N65DH5XKSA1?

For technical support, including IKFW40N65DH5XKSA1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IKFW40N65DH5XKSA1 requirements.

6.How does Aetrix verify that IKFW40N65DH5XKSA1 is sourced from the original manufacturer or authorized distributors?

All IKFW40N65DH5XKSA1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IKFW40N65DH5XKSA1 meets industry standards.

7.What is the process for return or replacement of IKFW40N65DH5XKSA1?

All IKFW40N65DH5XKSA1 units undergo pre-shipment inspection (PSI). If there is an issue with IKFW40N65DH5XKSA1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IKFW40N65DH5XKSA1 part is unused and in its original packaging.

Return procedure for IKFW40N65DH5XKSA1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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