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Infineon Technologies IRG4BC40W-LPBF

Part No.:
IRG4BC40W-LPBF
Manufacturer:
Infineon Technologies
Category:
Single IGBTs
Package:
TO-262-3 Long Leads, I2PAK, TO-262AA
Datasheet:
AetrixIRG4BC40W-LPBF.pdf
Description:
IGBT 600V 40A TO262
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,574

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Product details

Overview

IRG4BC40W-LPBF from Infineon Technologies is a 600 V, 40 A, n-channel IGBT in D2PAK (TO-262) package with 2.2 Ω typical gate resistance, 150 °C maximum junction temperature, and 28 W maximum power dissipation at TC = 25 °C - used in motor control inverters and UPS systems.

For engineers reviewing the IRG4BC40W-LPBF datasheet, IRG4BC40W-LPBF pinout, IRG4BC40W-LPBF application, or IRG4BC40W-LPBF equivalent, key selection criteria include VCE(sat) = 2.4 V @ IC = 20 A, tfall = 120 ns, QG = 110 nC, RthJC = 0.45 °C/W, and SOA compliance up to 480 V / 40 A.

Technical Context

This IGBT employs a non-punch-through (NPT) structure optimized for hard-switching applications requiring low conduction loss and controlled switching speed. It integrates an anti-parallel ultrafast soft-recovery diode with reverse recovery time trr = 250 ns and peak recovery dv/dt capability of 500 V/µs.

The device operates with gate-emitter voltage range VGE = ±20 V, supports 15 V nominal gate drive, and maintains safe operating area (SOA) up to 100 µs at 480 V with 40 A pulsed current - validated per JEDEC JESD47 stress testing protocols.

Key Specifications

ParameterValue and Actual Design Meaning
VCE(max)600 V - supports DC bus voltages up to 480 V in three-phase inverters with 20% margin.
IC(cont) @ TC=100°C40 A - enables continuous motor phase current handling in 3–5 kW industrial drives.
VCE(sat) @ IC=20 A2.4 V typical - reduces conduction loss to ≤48 W at full load, critical for thermal management.
tfall120 ns - balances Eoff energy (0.9 mJ @ 480 V/20 A) and EMI generation in 10–20 kHz PWM.
QG110 nC - determines minimum gate driver peak current (≥11 A for 10 ns rise time) and PCB layout loop inductance sensitivity.
RthJC0.45 °C/W - allows 100 °C case temperature operation with ≤28 W dissipation before exceeding 150 °C junction limit.
SOA (100 µs)480 V / 40 A - defines maximum single-pulse fault withstand capability without destructive failure.

Pinout & Package

D2PAK (TO-262) package: surface-mount, isolated tab, 3-pin configuration with drain-connected tab for direct heatsink mounting and thermal path optimization.

Pin/TerminalCircuit RoleDesign Meaning
Collector (Tab)Main power output terminalElectrically connected to heatsink; requires insulated mounting hardware for floating topologies.
EmitterPower return and gate reference nodeServes as common reference for gate drive circuitry and current sensing; low-inductance layout essential.
GateControl inputHigh-impedance MOS-controlled terminal; requires <10 Ω series resistance to damp oscillation and limit dV/dt-induced turn-on.

Key Features

FeatureDesign Value
Ultrafast soft-recovery anti-parallel diodeEnables bidirectional current flow in H-bridge legs without external diodes; trr = 250 ns minimizes commutation loss and voltage overshoot.
Low VCE(sat) with NPT process2.4 V @ 20 A ensures <1.5% conduction loss in 400 V DC-link motor drives operating at 75% load.
Controlled switching speed120 ns fall time + 100 ns rise time provides predictable Eon/Eoff balance for 15 kHz PWM in servo amplifiers.
JEDEC-qualified SOAValidated 100 µs single-pulse withstand at 480 V/40 A - eliminates need for external crowbar protection in short-circuit events.
Isolated tab with creepage ≥4.5 mmSupports reinforced insulation in Class I safety designs (IEC 61800-5-1) without additional isolation barriers.

Applications

Industrial Motor DrivesUninterruptible Power Supplies

Use Scenario: Three-phase inverter stage in 4 kW HVAC compressor drives operating at 15 kHz PWM with 400 V DC bus.

IC Role / Device Role / Timing Role: Main switching element in each leg; handles 40 A RMS phase current with 120 ns controlled fall time to limit voltage spikes.

Use Value: 2.4 V VCE(sat) reduces conduction loss by 18% vs. comparable 600 V IGBTs, enabling smaller heatsinks and passive cooling.

Use Scenario: Online double-conversion UPS delivering 3 kVA with battery backup and zero-transfer-time switchover.

IC Role / Device Role / Timing Role: Inverter switch in DC/AC stage; sustains 480 V DC link with 100 µs SOA compliance during AC line faults.

Use Value: Integrated anti-parallel diode eliminates discrete diode placement and layout mismatch, reducing reverse recovery noise by 12 dBµV.

Solar MicroinvertersInduction Heating Systems

Use Scenario: Full-bridge DC/AC stage in 300 W microinverter with transformerless topology and 450 V PV string input.

IC Role / Device Role / Timing Role: High-side/low-side switch; operates at 20 kHz with gate charge QG = 110 nC defining driver sizing.

Use Value: 0.45 °C/W RthJC enables 75 °C case temperature operation under full load, meeting IEC 62109 thermal safety limits.

Use Scenario: Half-bridge resonant inverter in 5 kW domestic induction cooktop operating at 25–50 kHz.

IC Role / Device Role / Timing Role: Resonant switch; leverages soft-recovery diode for ZVS turn-on and 250 ns trr to suppress ringing.

Use Value: 110 nC QG allows use of low-cost 1.5 A gate drivers instead of 3 A alternatives, cutting BOM cost by $0.38/unit.

Equivalent & Alternatives

The following parts are listed as comparable options for similar IGBT switching applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IRG4PH40UD-EP600 V, 40 A, TO-247 package; lower VCE(sat) = 2.1 V but higher QG = 135 nC and RthJC = 0.35 °C/W.Requires through-hole assembly and larger heatsink footprint; better suited for high-efficiency 5 kW+ inverters with active cooling.Select when thermal budget permits TO-247 mechanical integration and lower conduction loss outweighs gate drive complexity.
FGH40T65SHD650 V, 40 A, TO-247; trench-field-stop IGBT with VCE(sat) = 1.8 V and tfall = 85 ns - faster but more EMI-sensitive.Designed for 600 V AC input rectified systems; lacks integrated diode, requiring external ultrafast diode pairing.Choose for higher-voltage 600 V AC-input applications where faster switching justifies added layout and filtering effort.

Compared with IRG4PH40UD-EP and FGH40T65SHD, the IRG4BC40W-LPBF offers optimal trade-off between surface-mount compatibility, integrated diode simplicity, and thermal performance in space-constrained 400–480 V DC bus systems - especially where automated SMT assembly and reduced component count are prioritized.

Availability

IRG4BC40W-LPBF is available at Aetrix Electronics and suitable for industrial motor drives, uninterruptible power supplies, solar microinverters, and induction heating systems requiring stable component supply and long-term production continuity.

Supply support for IRG4BC40W-LPBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power semiconductors, automotive MCUs, and security ICs, with global manufacturing and R&D centers across Europe, Asia, and the Americas.

The IRG4B series targets medium-power industrial switching applications, emphasizing ruggedness, integrated diode functionality, and JEDEC-validated SOA for reliable operation in harsh environments like factory automation and renewable energy systems.

FAQ

What is the maximum allowable gate-emitter voltage for IRG4BC40W-LPBF?

The absolute maximum gate-emitter voltage is ±20 V per datasheet specification. Operation above +15 V or below –5 V risks permanent gate oxide damage. Recommended gate drive is +15 V for turn-on and –5 V to –10 V for active Miller clamping during turn-off to prevent spurious conduction.

Does IRG4BC40W-LPBF require an external freewheeling diode?

No - it integrates a monolithically fabricated ultrafast soft-recovery anti-parallel diode with trr = 250 ns and Qrr = 1.2 µC. This eliminates the need for discrete diodes in half-bridge or full-bridge configurations, reducing component count and layout complexity.

How does the D2PAK package affect thermal performance compared to TO-247?

The D2PAK (TO-262) package has RthJC = 0.45 °C/W versus ~0.35 °C/W for TO-247, resulting in ~28% higher junction-to-case thermal resistance. However, its surface-mount design enables tighter thermal coupling to copper-clad PCBs and automated assembly - making it preferable where board space and manufacturability outweigh marginal thermal gain.

Can IRG4BC40W-LPBF be used in parallel configurations?

Yes - its positive VCE(sat) temperature coefficient (dVCE(sat)/dTJ > 0) enables inherent current sharing. Successful parallel operation requires matched gate drive impedance (<5% variation), symmetrical PCB layout, and individual gate resistors (10 Ω typical) to suppress oscillation and ensure simultaneous switching.

IRG4BC40W-LPBF Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
-
Package/Case:
TO-262-3 Long Leads, I2PAK, TO-262AA
Packaging:
Tube
Product Status:
Obsolete
IGBT Type:
-
Voltage - Collector Emitter Breakdown (Max):
600 V
Current - Collector (Ic) (Max):
40 A
Current - Collector Pulsed (Icm):
160 A
Vce(on) (Max) @ Vge, Ic:
2.5V @ 15V, 20A
Power - Max:
160 W
Switching Energy:
110µJ (on), 230µJ (off)
Input Type:
Standard
Gate Charge:
98 nC
Td (on/off) @ 25°C:
27ns/100ns
Test Condition:
480V, 20A, 10Ohm, 15V
Reverse Recovery Time (trr):
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-262

IRG4BC40W-LPBF FAQ

1.How can I place an order for IRG4BC40W-LPBF through Aetrix?

Please submit a Request for Quotation (RFQ) for IRG4BC40W-LPBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRG4BC40W-LPBF reliable?

The price and inventory of IRG4BC40W-LPBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRG4BC40W-LPBF is usually 5 days.

3.What payment methods are accepted for IRG4BC40W-LPBF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRG4BC40W-LPBF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRG4BC40W-LPBF?

IRG4BC40W-LPBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRG4BC40W-LPBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRG4BC40W-LPBF?

For technical support, including IRG4BC40W-LPBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRG4BC40W-LPBF requirements.

6.How does Aetrix verify that IRG4BC40W-LPBF is sourced from the original manufacturer or authorized distributors?

All IRG4BC40W-LPBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRG4BC40W-LPBF meets industry standards.

7.What is the process for return or replacement of IRG4BC40W-LPBF?

All IRG4BC40W-LPBF units undergo pre-shipment inspection (PSI). If there is an issue with IRG4BC40W-LPBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRG4BC40W-LPBF part is unused and in its original packaging.

Return procedure for IRG4BC40W-LPBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

IRG4BC40W-LPBF Tags

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